Focus 2004.75 (07.2004-) Workshop Manual

Focus 2004.75 (07.2004-) Workshop Manual

Mechanical Repairs
- 1 General Information
  - 100 Service Information
    - 100-00 General Information
      - Description and Operation
        About This Manual
        Symbols Glossary
        Standard Workshop Practices
        Health and Safety Precautions
        Solvents, Sealants and Adhesives
        Road-Roller Testing
        Air Conditioning (A-C) System Health and Safety Precautions
        Battery and Battery Charging Health and Safety Precautions
        Engine Cooling System Health and Safety Precautions
        Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
        Diesel Fuel System Health and Safety Precautions
        Supplemental Restraint System (SRS) Health and Safety Precautions
    - 100-01 Identification Codes
      - Description and Operation
        Identification Codes
    - 100-02 Jacking and Lifting
      - Description and Operation
        100-02 Jacking and Lifting|Jacking
        100-02 Jacking and Lifting|Lifting
    - 100-04 Noise, Vibration and Harshness
      - Description and Operation
        Noise, Vibration and Harshness (NVH)
        Diagnosis and Testing
        Noise, Vibration and Harshness (NVH)
        General Procedures
        Powertrain-Drivetrain Mount Neutralizing
- 2 Chassis
  - 204 Suspension
    - 204-00 Suspension System - General Information
      - 204-00 Suspension System - General Information|Specifications
      - Diagnosis and Testing
        Suspension System
        General Procedures
        Front Toe Adjustment
        Rear Toe Adjustment
    - 204-01 Front Suspension
      - Description and Operation
        Front Suspension
        Diagnosis and Testing
        Front Suspension
        Removal and Installation
        Wheel Hub
        Lower Arm
        Front Stabilizer Bar
        Lower Arm Ball Joint
        Wheel Knuckle
        Strut and Spring Assembly
        Disassembly and Assembly
        Strut and Spring Assembly
      - 204-01 Front Suspension|Specifications
    - 204-02 Rear Suspension
      - 204-02 Rear Suspension|Specifications
      - Description and Operation
        Rear Suspension
        Diagnosis and Testing
        Rear Suspension
        Removal and Installation
        Wheel Hub - Vehicles With: Rear Drum Brakes
        Wheel Hub - Vehicles With: Rear Disc Brakes
        Upper Arm
        Upper Arm - Wagon
        Front Lower Arm
        Front Lower Arm - Wagon
        Rear Lower Arm - Vehicles With: Solid Stabilizer Bar Link
        Rear Lower Arm - Wagon, Vehicles With: Solid Stabilizer Bar Link
        Rear Lower Arm - Vehicles With: Ball Joint Stabilizer Bar Link
        Stabilizer Bar - Vehicles With: Solid Stabilizer Bar Link
        Stabilizer Bar - Wagon, Vehicles With: Solid Stabilizer Bar Link
        Stabilizer Bar - Vehicles With: Ball Joint Stabilizer Bar Link
        Wheel Knuckle
        Wheel Knuckle - Wagon
        Rear Shock Absorber - Wagon
        Diagnosis and Testing|Removal and Installation|Spring
        Spring - Convertible
        Spring - Wagon
    - 204-04 Wheels and Tires
      - 204-04 Wheels and Tires|Specifications
      - Diagnosis and Testing
        Removal and Installation
        Wheel and Tire
        Wheels and Tires
  - 205 Driveline
    - 205-04 Front Drive Halfshafts
      - Description and Operation
        Front Drive Halfshafts
        Diagnosis and Testing
        Front Drive Halfshafts
        Removal and Installation
        Front Halfshaft LH
        Front Halfshaft RH
        Intermediate Shaft
        Inner Constant Velocity (CV) Joint Boot
        Outer Constant Velocity (CV) Joint Boot
        Disassembly and Assembly
        Front Halfshaft RH
        Front Halfshaft LH
      - 205-04 Front Drive Halfshafts|Specifications
  - 206 Brake System
    - 206-00 Brake System - General Information
      - Diagnosis and Testing
        Brake System
        General Procedures
        Brake System Bleeding
        Brake System Pressure Bleeding
        Brake System Leak Check
        Brake Disc Runout Check
    - 206-02 Drum Brake
      - Diagnosis and Testing
        Drum Brake
        Removal and Installation
        Brake Drum
        Brake Shoes
        Wheel Cylinder
        Brake Backing Plate
      - 206-02 Drum Brake|Specifications
    - 206-03 Front Disc Brake
      - 206-03 Front Disc Brake|Specifications
      - Diagnosis and Testing
        Front Disc Brake
        Removal and Installation
        Brake Pads
        Brake Pads - 2.5L Duratec-ST (VI5)
        Brake Caliper
        Brake Caliper - 2.5L Duratec-ST (VI5)
        Brake Disc
        Brake Disc - 2.5L Duratec-ST (VI5)
        Disassembly and Assembly
        Brake Caliper
        Brake Caliper - 2.5L Duratec-ST (VI5)
    - 206-04 Rear Disc Brake
      - Diagnosis and Testing
        Rear Disc Brake
        Removal and Installation
        Brake Caliper
        Brake Disc
        Brake Pads
        Brake Disc Shield
      - 206-04 Rear Disc Brake|Specifications
    - 206-05 Parking Brake and Actuation
      - 206-05 Parking Brake and Actuation|Specifications
      - Description and Operation
        Parking Brake
        Diagnosis and Testing
        Parking Brake
        General Procedures
        Parking Brake Cable Adjustment
        Removal and Installation
        Parking Brake Control
        Parking Brake Cable - Vehicles With: Rear Drum Brakes
        Parking Brake Cable - Vehicles With: Rear Disc Brakes
    - 206-06 Hydraulic Brake Actuation
      - Diagnosis and Testing
        Hydraulic Brake Actuation
        Removal and Installation
        Brake Pedal and Bracket - LHD
        Brake Pedal and Bracket - RHD
        Brake Master Cylinder - LHD
        Brake Master Cylinder - RHD
        Brake Fluid Reservoir
      - 206-06 Hydraulic Brake Actuation|Specifications
    - 206-07 Power Brake Actuation
      - 206-07 Power Brake Actuation|Specifications
      - Diagnosis and Testing
        Power Brake System
        Removal and Installation
        Brake Booster - LHD
        Brake Booster - RHD
        Brake Vacuum Pump - 2.0L Duratorq-TDCi (DW) Diesel
        Brake Vacuum Pump - 1.6L Duratorq-TDCi (DV) Diesel
    - 206-09A Anti-Lock Control
      - 206-09A Anti-Lock Control|Specifications
      - Diagnosis and Testing
        Anti-Lock Control
        Removal and Installation
        Rear Wheel Speed Sensor
        Hydraulic Control Unit (HCU)
        Anti-Lock Brake System (ABS) Module
    - 206-09C Anti-Lock Control - Stability Assist
      - Description and Operation
        Anti-Lock Control - Stability Assist
        Diagnosis and Testing
        Anti-Lock Control - Stability Assist
        Removal and Installation
        Hydraulic Control Unit (HCU)
        Stability Assist Module
        Rear Wheel Speed Sensor
        Steering Wheel Rotation Sensor
        Yaw Rate Sensor and Accelerometer
      - 206-09C Anti-Lock Control - Stability Assist|Specifications
  - 211 Steering System
    - 211-00 Steering System - General Information
      - 211-00 Steering System - General Information|Specifications
      - Diagnosis and Testing
        Steering System - 1.6L Duratec-16V (Sigma)
        Steering System
        Steering Gear Checks After a Collision
        General Procedures
        Power Steering System Flushing - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
        Power Steering System Flushing - 1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)
        Power Steering System Bleeding - 1.6L Duratec-16V (Sigma)
        Power Steering System Bleeding - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
        Power Steering System Filling - 1.6L Duratec-16V (Sigma)
        Power Steering System Filling - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
    - 211-02 Power Steering
      - 211-02 Power Steering|Specifications
      - Description and Operation
        Diagnosis and Testing
        Power Steering
        Removal and Installation
        Power Steering Pump - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Steering Gear to Fluid Cooler Return Hose - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Power Steering Pump - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
        Power Steering Pump to Steering Gear Pressure Line - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Power Steering Pump to Steering Gear Pressure Line - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
        Power Steering Pressure Line and Return Line Assembly - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
        Power Steering Fluid Cooler - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Steering Gear
        Steering Angle Sensor
        Steering Gear to Power Steering Fluid Reservoir Return Line - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Steering Gear to Power Steering Fluid Reservoir Return Line - Vehicles With: Electro-Hydraulic Power Steering (EHPS)
        Power Steering
    - 211-03 Steering Linkage
      - Diagnosis and Testing
        Steering Linkage
        Removal and Installation
        Tie Rod End
        Steering Gear Boot
        Diagnosis and Testing|Removal and Installation|Tie Rod
      - 211-03 Steering Linkage|Specifications
    - 211-04 Steering Column
      - 211-04 Steering Column|Specifications
      - Diagnosis and Testing
        Steering Column
        Removal and Installation
        Steering Wheel
        Steering Column
        Disassembly and Assembly
        Steering Column
    - 211-05 Steering Column Switches
      - Removal and Installation
        Ignition Switch
- 3 Powertrain
  - 303 Engine
    - 303-00 Engine System - General Information
      - Description and Operation
        303-00 Engine System - General Information|Engine
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        General Procedures
        Camshaft Bearing Journal Diameter
        Camshaft Bearing Journal Clearance
        Camshaft End Play
        Camshaft Lobe Lift
        Camshaft Surface Inspection
        Crankshaft Main Bearing Journal Diameter
        Crankshaft End Play
        Crankshaft Main Bearing Journal Clearance
        Cylinder Bore Taper
        Piston Pin to Bore Diameter
        Piston Inspection
        Piston Ring End Gap
        Piston Diameter
        Piston Pin Diameter
        Piston Ring-to-Groove Clearance
        Connecting Rod Large End Bore
        Flywheel Inspection
        Valve Stem Diameter
        Cylinder Head Distortion
        Cylinder Block Distortion
        Exhaust Manifold Cleaning and Inspection
        Bearing Inspection
    - 303-01A Engine - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
      - 303-01A Engine - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications
      - Description and Operation
        303-01A Engine - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Engine
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        General Procedures
        Valve Clearance Adjustment
        Removal and Installation
        Intake Manifold
        Crankshaft Front Seal
        Crankshaft Rear Seal
        Valve Cover
        Valve Stem Seals
        Camshafts
        Camshaft Seal
        Timing Belt - Vehicles Built Up To: 04-2005
        Timing Belt - Vehicles Built From: 04-2005
        Cylinder Head
        General Procedures|Removal and Installation|Oil Pan
        Oil Pump
        Removal
        Engine - Vehicles With: Manual Transaxle
        Engine - Vehicles With: Automatic Transmission
        Engine Accessories
        Disassembly
        Engine - Vehicles Built From: 04-2005
        Engine - Vehicles Built Up To: 04-2005
        Disassembly and Assembly of Subassemblies
        Cylinder Head
        Assembly
        Engine - Vehicles Built From: 04-2005
        Engine - Vehicles Built Up To: 04-2005
        Installation
        Engine - Vehicles With: Manual Transaxle
        Engine - Vehicles With: Automatic Transmission
        Engine Accessories
    - 303-01B Engine - 1.6L Duratec-16V Ti-VCT (Sigma)
      - 303-01B Engine - 1.6L Duratec-16V Ti-VCT (Sigma)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        General Procedures
        Valve Clearance Adjustment
        In-vehicle Repair
        Intake Manifold
        Valve Cover
        Crankshaft Front Seal
        Valve Seals
        In-vehicle Repair|Valves
        Camshafts
        Camshaft Seal
        Timing Belt - Vehicles Built Up To: 04-2005
        Timing Belt - Vehicles Built From: 04-2005
        Cylinder Head
        In-vehicle Repair|Oil Pan
        Crankshaft Rear Seal
        Oil Pump
        Removal
        In-vehicle Repair|Engine
        Disassembly
        In-vehicle Repair|Disassembly|Engine
        Disassembly and Assembly of Subassemblies
        Cylinder Head
        Assembly
        Assembly|Engine
        Installation
        Assembly|Installation|Engine
        303-01B Engine - 1.6L Duratec-16V Ti-VCT (Sigma)|Engine
    - 303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
      - 303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        General Procedures
        Valve Clearance Adjustment
        In-vehicle Repair
        Intake Manifold
        Crankshaft Pulley
        Crankshaft Front Seal
        Engine Front Cover
        Valve Seals
        In-vehicle Repair|Valves
        Camshafts
        Timing Chain
        Cylinder Head
        In-vehicle Repair|Oil Pan
        Oil Pump
        Crankshaft Rear Seal
        Removal
        Engine - Vehicles With: Manual Transaxle
        Engine - Vehicles With: 4-Speed Automatic Transmission (4F27E)
        Engine - Vehicles With: Automatic Transmission (CFT23)
        Disassembly
        In-vehicle Repair|Disassembly|Engine
        Assembly
        Assembly|Engine
        Installation
        Engine - Vehicles With: Manual Transaxle
        Engine - Vehicles With: Automatic Transaxle
        Engine - Vehicles With: Automatic Transmission (CFT23)
        303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Engine
    - 303-01D Engine - 2.5L Duratec-ST (VI5)
      - 303-01D Engine - 2.5L Duratec-ST (VI5)|Specifications
      - Description and Operation
        303-01D Engine - 2.5L Duratec-ST (VI5)|Engine
        General Procedures
        Valve Clearance Adjustment
        Removal and Installation
        Crankshaft Front Seal
        Intake Manifold
        Valve Stem Seals
        Camshafts
        Timing Belt
        Exhaust Manifold
        Cylinder Head
        General Procedures|Removal and Installation|Oil Pan
        Crankshaft Rear Seal
        Oil Pump
        Removal
        General Procedures|Removal and Installation|Engine
        Engine Accessories
        Disassembly
        General Procedures|Removal and Installation|Disassembly|Engine
        Disassembly and Assembly of Subassemblies
        Cylinder Head
        Assembly
        Assembly|Engine
        Installation
        Engine Accessories
        Assembly|Installation|Engine
    - 303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel
      - 303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
      - Description and Operation
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        General Procedures
        Engine Oil Draining and Filling
        In-vehicle Repair
        Intake Manifold - VIN Plate Emission Level Code: K
        Intake Manifold - VIN Plate Emission Level Code: S
        Crankshaft Front Seal
        Valve Seals
        Camshaft
        Camshaft Seal
        Timing Belt
        Exhaust Manifold - 90 PS
        Exhaust Manifold - 110 PS
        Cylinder Head
        In-vehicle Repair|Oil Pan
        Oil Pump
        Crankshaft Rear Seal
        Removal
        Engine - Vehicles With: Manual Transaxle
        Engine - Vehicles With: Automatic Transaxle
        Disassembly
        In-vehicle Repair|Disassembly|Engine
        Assembly
        Assembly|Engine
        Installation
        Engine - Vehicles With: Manual Transaxle
        Engine - Vehicles With: Automatic Transaxle
        303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel|Engine
    - 303-01G Engine - 1.8L Duratorq-TDCi (Lynx) Diesel
      - 303-01G Engine - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
      - Description and Operation
        303-01G Engine - 1.8L Duratorq-TDCi (Lynx) Diesel|Engine
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        General Procedures
        Valve Clearance
        In-vehicle Repair
        Intake Manifold
        Valve Cover
        Crankshaft Front Seal
        Valve Seals
        Camshafts
        Camshaft Seal
        Timing Belt
        Exhaust Manifold
        Cylinder Head
        Crankshaft Rear Seal
        In-vehicle Repair|Oil Pan
        Oil Pump
        Removal
        In-vehicle Repair|Engine
        Disassembly
        In-vehicle Repair|Disassembly|Engine
        Disassembly and Assembly of Subassemblies
        Cylinder Head
        Assembly
        Assembly|Engine
        Installation
        Assembly|Installation|Engine
    - 303-01H Engine - 2.0L Duratorq-TDCi (DW) Diesel
      - 303-01H Engine - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
      - Description and Operation
        Diagnosis and Testing
        Diagnosis and Testing|Engine
        In-vehicle Repair
        Intake Manifold - VIN Plate Emission Level Code: K
        Crankshaft Front Seal
        Intake Manifold - VIN Plate Emission Level Code: S
        Valve Seals
        Camshafts
        Camshaft Seal
        Timing Belt
        Exhaust Manifold
        Cylinder Head
        In-vehicle Repair|Oil Pan
        Oil Pump
        Crankshaft Rear Seal
        Removal
        Engine - Vehicles With: Manual Transmission
        Disassembly
        In-vehicle Repair|Disassembly|Engine
        Disassembly and Assembly of Subassemblies
        Cylinder Head
        Assembly
        Assembly|Engine
        Installation
        Engine - Vehicles With: Manual Transmission
        Engine - Vehicles With: Automatic Transmission
        303-01H Engine - 2.0L Duratorq-TDCi (DW) Diesel|Engine
    - 303-03A Engine Cooling - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
      - 303-03A Engine Cooling - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications
      - Diagnosis and Testing
        Engine Cooling
        General Procedures
        Cooling System Draining, Filling and Bleeding
        Removal and Installation
        Thermostat
        Coolant Pump - Vehicles Built Up To: 04-2005
        Coolant Pump - Vehicles Built From: 04-2005
        Radiator
        Cooling Fan Motor and Shroud
        Coolant Outlet Connector
    - 303-03B Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma)
      - 303-03B Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma)|Specifications
      - Description and Operation
        Engine Cooling
        Diagnosis and Testing
        Engine Cooling
        General Procedures
        Cooling System Draining, Filling and Bleeding
        Removal and Installation
        Thermostat - Vehicles Built Up To: 10-2007
        Thermostat - Vehicles Built From: 10-2007
        Coolant Pump - Vehicles Built From: 04-2005
        Coolant Pump - Vehicles Built Up To: 04-2005
        Radiator
        Cooling Fan Motor and Shroud
        Coolant Outlet Connector
    - 303-03C Engine Cooling - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
      - Description and Operation
        Engine Cooling
        Diagnosis and Testing
        Engine Cooling
        General Procedures
        Cooling System Draining, Filling and Bleeding
        Removal and Installation
        Block Heater
        Thermostat Housing
        Radiator
        Coolant Pump
        Cooling Fan Motor and Shroud
        Coolant Outlet Connector
      - 303-03C Engine Cooling - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Specifications
    - 303-03D Engine Cooling - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - 303-03D Engine Cooling - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)|Specifications
      - Description and Operation
        Engine Cooling
        Diagnosis and Testing
        Engine Cooling
        General Procedures
        Cooling System Draining, Filling and Bleeding
        Removal and Installation
        Cooling Fan Motor and Shroud
        Thermostat
        Thermostat Housing
        Coolant Pump
        Radiator
    - 303-03E Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel
      - 303-03E Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
      - Description and Operation
        Engine Cooling
        Diagnosis and Testing
        Engine Cooling
        General Procedures
        Cooling System Draining, Filling and Bleeding
        Removal and Installation
        Thermostat
        Coolant Pump
        Radiator
        Cooling Fan Motor and Shroud
    - 303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel
      - Description and Operation
        Engine Cooling
        Diagnosis and Testing
        Engine Cooling
        General Procedures
        Cooling System Draining, Filling and Bleeding
        Removal and Installation
        Thermostat
        Thermostat Housing
        Coolant Pump
        Radiator
        Cooling Fan Motor and Shroud
      - 303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
    - 303-03G Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel
      - 303-03G Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
      - Description and Operation
        Engine Cooling
        Diagnosis and Testing
        General Procedures
        Cooling System Draining, Filling and Bleeding - 2.0L
        Removal and Installation
        Thermostat
        Thermostat Housing - Vehicles Built Up To: 03-2004
        Thermostat Housing - Vehicles Built From: 03-2004
        Radiator
        Coolant Pump
        Cooling Fan Motor and Shroud
        Coolant Bypass Pipe
        Coolant Shutoff Valve
        Engine Cooling
    - 303-04A Fuel Charging and Controls - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
      - 303-04A Fuel Charging and Controls - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Fuel Charging and Controls
        Removal and Installation
        Throttle Body
        Fuel Charging Wiring Harness
        Fuel Pulse Damper
        Fuel Injection Supply Manifold
        Fuel Charging and Controls
    - 303-04B Fuel Charging and Controls - 1.6L Duratec-16V Ti-VCT (Sigma)
      - 303-04B Fuel Charging and Controls - 1.6L Duratec-16V Ti-VCT (Sigma)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Fuel Charging and Controls
        Removal and Installation
        Throttle Body
        Fuel Charging Wiring Harness
        Fuel Injection Supply Manifold
        Fuel Pulse Damper
        Fuel Charging and Controls
    - 303-04C Fuel Charging and Controls - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
      - Description and Operation
        Fuel Charging and Controls
        Diagnosis and Testing
        Fuel Charging and Controls
        Removal and Installation
        Throttle Body
        Fuel Injectors
        Fuel Charging Wiring Harness
        Fuel Injection Supply Manifold
      - 303-04C Fuel Charging and Controls - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Specifications
    - 303-04D Fuel Charging and Controls - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - Description and Operation
        Fuel Charging and Controls
        Diagnosis and Testing
        Fuel Charging and Controls
        Removal and Installation
        Throttle Body
        Fuel Injectors
        Fuel Rail
    - 303-04E Fuel Charging and Controls - Turbocharger - 2.5L Duratec-ST (VI5)
      - Diagnosis and Testing
        Turbocharger
        Removal and Installation
        Turbocharger
    - 303-04F Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel
      - 303-04F Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
      - Description and Operation
        Fuel Charging and Controls - Vehicles With: Diesel Particulate Filter (DPF)
        Fuel Charging and Controls
        Diagnosis and Testing
        Fuel Charging and Controls
        General Procedures
        Fuel Injection Component Cleaning
        Removal and Installation
        Fuel Injectors - VIN Plate Emission Level Code: K
        Fuel Injection Supply Manifold - VIN Plate Emission Level Code: K
        Fuel Pump - VIN Plate Emission Level Code: K
        Intake Air Shutoff Throttle - VIN Plate Emission Level Code: K
        Fuel Injectors - VIN Plate Emission Level Code: S
        Fuel Injection Supply Manifold - VIN Plate Emission Level Code: S
        Fuel Pump - VIN Plate Emission Level Code: S
    - 303-04G Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
      - 303-04G Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel|Specifications
      - Description and Operation
        Fuel Charging and Controls
        Diagnosis and Testing
        General Procedures
        Fuel Injection Component Cleaning
        Removal and Installation
        Fuel Injectors - VIN Plate Emission Level Code: S
        Fuel Injection Supply Manifold - VIN Plate Emission Level Code: S
        Fuel Pump
        Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
    - 303-04H Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel
      - 303-04H Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
      - Description and Operation
        Fuel Charging and Controls
        Fuel Charging and Controls - Vehicles With: Diesel Particulate Filter (DPF)
        Diagnosis and Testing
        Fuel Charging and Controls
        General Procedures
        Fuel Injection Component Cleaning
        Removal and Installation
        Fuel Injectors - VIN Plate Emission Level Code: S
        Fuel Injectors - VIN Plate Emission Level Code: K
        Fuel Injection Supply Manifold - VIN Plate Emission Level Code: S
        Fuel Injection Supply Manifold - VIN Plate Emission Level Code: K
        Fuel Pump
        Intake Air Shutoff Throttle - VIN Plate Emission Level Code: S
        Intake Air Shutoff Throttle - VIN Plate Emission Level Code: K
    - 303-04I Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Durator
      - 303-04I Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Durator|Specifications
      - Description and Operation
        Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel
        Turbocharger - 2.0L Duratorq-TDCi (DW) Diesel
        Diagnosis and Testing
        Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel
        Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel
        Turbocharger - 2.0L Duratorq-TDCi (DW) Diesel
        Removal and Installation
        Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (90 PS)
        Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (110 PS)
        Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (110 PS), VIN Plate Emission Level Code: K
        Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel
        Turbocharger - 2.0L Duratorq-TDCi (DW) Diesel
    - 303-05A Accessory Drive
      - 303-05A Accessory Drive|Specifications
      - Description and Operation
        Accessory Drive - 1.8L Duratec-HE (MI4)
        Accessory Drive - 2.0L Duratorq-TDCi (DW) Diesel
        Diagnosis and Testing
        Accessory Drive
        Removal and Installation
        Accessory Drive Belt - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning
        Accessory Drive Belt - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles Without: Air Conditioning
        Accessory Drive Belt - Vehicles Built Up To: 02-2008 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Accessory Drive Belt - Vehicles Built From: 02-2008 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Accessory Drive Belt - 1.6L Duratorq-TDCi (DV) Diesel
        Accessory Drive Belt - 1.8L Duratorq-TDCi (Lynx) Diesel
        Accessory Drive Belt - 2.0L Duratorq-TDCi (DW) Diesel
        Accessory Drive Belt Tensioner - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Accessory Drive Belt Tensioner - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Air Conditioning
        Accessory Drive Belt Tensioner - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles Without: Air Conditioning
        Accessory Drive Belt Tensioner - 1.8L Duratorq-TDCi (Lynx) Diesel
        Accessory Drive Belt Tensioner - 2.0L Duratorq-TDCi (DW) Diesel
        Air Conditioning (A-C) Compressor Belt - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Air Conditioning (A-C) Compressor Belt - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
    - 303-05B Accessory Drive - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - Description and Operation
        Accessory Drive
        Diagnosis and Testing
        Accessory Drive
        Removal and Installation
        Accessory Drive Belt Tensioner
        Accessory Drive Belt
        Air Conditioning (A-C) Compressor Belt
        Air Conditioning (A-C) Compressor Belt Tensioner
    - 303-06A Starting System
      - 303-06A Starting System|Specifications
      - Description and Operation
        Starting System - 2.0L Duratorq-TDCi (DW) Diesel
        Diagnosis and Testing
        Starting System
        Removal and Installation
        Starter Motor - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Starter Motor - 1.6L Duratec-16V Ti-VCT (Sigma)
        Starter Motor - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Starter Motor - 1.6L Duratorq-TDCi (DV) Diesel
        Starter Motor - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: 4-Speed Automatic Transmission (4F27E)
        Starter Motor - 1.8L Duratorq-TDCi (Lynx) Diesel
        Starter Motor - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Automatic Transmission (CFT23)
        Starter Motor - 2.0L Duratorq-TDCi (DW) Diesel
    - 303-06B Starting System - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - Removal and Installation
        Starter Motor
    - 303-07A Engine Ignition - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)
      - 303-07A Engine Ignition - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Engine Ignition
        Removal and Installation
        Ignition Coil Pack
        Engine Ignition
    - 303-07B Engine Ignition - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
      - Description and Operation
        Engine Ignition
        Diagnosis and Testing
        Engine Ignition
        Removal and Installation
        Ignition Coil-On-Plug - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
      - 303-07B Engine Ignition - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Specifications
    - 303-07C Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Duratorq-TDCi (DW) Diesel
      - 303-07C Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Duratorq-TDCi (DW) Diesel|Specifications
      - Description and Operation
        Glow Plug System
        Diagnosis and Testing
        Glow Plug System
        Removal and Installation
        Glow Plugs - 1.6L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: S
        Glow Plugs - 1.6L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: K
        Glow Plugs - 1.8L Duratorq-TDCi (Lynx) Diesel
        Glow Plugs - 2.0L Duratorq-TDCi (DW) Diesel
    - 303-07E Engine Ignition - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - Diagnosis and Testing
        Engine Ignition
        Removal and Installation
        Ignition Coil-On-Plug
    - 303-08A Engine Emission Control - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)
      - Description and Operation
        Diagnosis and Testing
        Removal and Installation
        Crankcase Vent Oil Separator
        Engine Emission Control
      - 303-08A Engine Emission Control - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)|Specifications
    - 303-08B Engine Emission Control - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
      - 303-08B Engine Emission Control - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Specifications
      - Diagnosis and Testing
        Engine Emission Control
        Removal and Installation
        Crankcase Vent Oil Separator
        Exhaust Gas Recirculation (EGR) Valve
    - 303-08C Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel
      - Description and Operation
        Engine Emission Control
        Diagnosis and Testing
        Engine Emission Control
        Removal and Installation
        Exhaust Gas Recirculation (EGR) Valve
        Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - VIN Plate Emission Level Code: S
        Positive Crankcase Ventilation (PCV) Valve
        Crankcase Vent Oil Separator
        Exhaust Gas Recirculation (EGR) Cooler
      - 303-08C Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
    - 303-08D Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel
      - 303-08D Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel|Specifications
      - Description and Operation
        Engine Emission Control
        Diagnosis and Testing
        Engine Emission Control -
        Removal and Installation
        Exhaust Gas Recirculation (EGR) Valve
        Exhaust Gas Recirculation (EGR) Cooler
        Positive Crankcase Ventilation (PCV) Valve
        Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
        Crankcase Vent Oil Separator
    - 303-08F Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel
      - Description and Operation
        Engine Emission Control
        Diagnosis and Testing
        Engine Emission Control -
        Removal and Installation
        Exhaust Gas Recirculation (EGR) Cooler
        Exhaust Gas Recirculation (EGR) Valve
        Crankcase Vent Oil Separator
    - 303-08G Engine Emission Control - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - Description and Operation
        Engine Emission Control
        Diagnosis and Testing
        Removal and Installation
        Crankcase Vent Oil Separator
        Engine Emission Control
    - 303-12A Intake Air Distribution and Filtering
      - 303-12A Intake Air Distribution and Filtering|Specifications
      - Description and Operation
        Intake Air Distribution and Filtering - 1.8L Duratec-HE (MI4)
        Intake Air Distribution and Filtering - 1.6L Duratorq-TDCi (DV) Diesel
        Intake Air Distribution and Filtering - 1.8L Duratorq-TDCi (Lynx) Diesel
        Intake Air Distribution and Filtering - 2.0L Duratorq-TDCi (DW) Diesel
        Diagnosis and Testing
        Intake Air Distribution and Filtering
        Removal and Installation
        Air Cleaner - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Air Cleaner - 1.6L Duratec-16V Ti-VCT (Sigma)
        Air Cleaner - 1.6L Duratorq-TDCi (DV) Diesel
        Air Cleaner - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Air Cleaner - 1.8L Duratorq-TDCi (Lynx) Diesel
        Air Cleaner - 2.0L Duratorq-TDCi (DW) Diesel
        Charge Air Cooler - 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel
    - 303-12B Intake Air Distribution and Filtering - 2.5L Duratec-ST (VI5)
      - Description and Operation
        Intake Air Distribution and Filtering
        Removal and Installation
        Air Cleaner - Vehicles With: PCM Security Shield
        Air Cleaner - Vehicles Without: PCM Security Shield
        Charge Air Cooler
    - 303-13 Evaporative Emissions
      - Description and Operation
        Evaporative Emissions
        Diagnosis and Testing
        Evaporative Emissions
        Removal and Installation
        Evaporative Emission Canister
      - 303-13 Evaporative Emissions|Specifications
    - 303-14A Electronic Engine Controls
      - 303-14A Electronic Engine Controls|Specifications
      - Description and Operation
        Electronic Engine Controls - 1.6L Duratec-16V Ti-VCT (Sigma)
        Electronic Engine Controls - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Electronic Engine Controls - 1.6L Duratorq-TDCi (DV) Diesel
        Electronic Engine Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
        Electronic Engine Controls - 2.0L Duratorq-TDCi (DW) Diesel
        Diagnosis and Testing
        Electronic Engine Controls
        Removal and Installation
        Camshaft Position (CMP) Sensor - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)
        Camshaft Position (CMP) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel
        Camshaft Position (CMP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel
        Camshaft Position (CMP) Sensor - 2.0L Duratorq-TDCi (DW) Diesel
        Crankshaft Position (CKP) Sensor - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Crankshaft Position (CKP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel
        Crankshaft Position (CKP) Sensor - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Crankshaft Position (CKP) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel
        Crankshaft Position (CKP) Sensor - 2.0L Duratorq-TDCi (DW) Diesel
        Cylinder Head Temperature (CHT) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel
        Powertrain Control Module (PCM) - 1.6L (Z6)
        Powertrain Control Module (PCM) - 1.6L Duratec-16V (Sigma)
        Powertrain Control Module (PCM) - Vehicles Built Up To: 03-2007 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Powertrain Control Module (PCM) - Vehicles Built From: 03-2007 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Powertrain Control Module (PCM) - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Duratorq-TDCi (DW) Diesel
        Knock Sensor (KS) - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Heated Oxygen Sensor (HO2S) - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Knock Sensor (KS) - 1.8L Duratorq-TDCi (Lynx) Diesel
        Front Knock Sensor (KS) - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Rear Knock Sensor (KS) - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Brake Pedal Position (BPP) Switch
        Engine Coolant Temperature (ECT) Sensor - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Engine Coolant Temperature (ECT) Sensor - 2.0L Duratorq-TDCi (DW) Diesel
        Variable Camshaft Timing (VCT) Oil Control Solenoid - 1.6L Duratec-16V Ti-VCT (Sigma)
        Idle Air Control (IAC) Valve - 1.6L (Z6)
        Intake Manifold Tuning (IMT) Valve - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Clutch Pedal Position (CPP) Switch
    - 303-14B Electronic Engine Controls - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - Description and Operation
        Electronic Engine Controls
        Diagnosis and Testing
        Electronic Engine Controls
        Removal and Installation
        Camshaft Position (CMP) Sensor
        Crankshaft Position (CKP) Sensor
        Heated Oxygen Sensor (HO2S)
        Knock Sensor (KS)
        Variable Valve Timing (VVT) Oil Control Solenoid
        Powertrain Control Module (PCM) - Vehicles With: PCM Security Shield
        Powertrain Control Module (PCM) - Vehicles Without: PCM Security Shield
        Mass Air Flow (MAF) Sensor
        Manifold Absolute Pressure (MAP) Sensor
  - 307 Automatic Transmission-Transaxle
    - 307-01A Automatic Transmission-Transaxle - Vehicles With: 4-Speed Automatic Transmission (4F27E)
      - 307-01A Automatic Transmission-Transaxle - Vehicles With: 4-Speed Automatic Transmission (4F27E)|Specifications
      - Description and Operation
        Transaxle Description
        Diagnosis and Testing
        Preliminary Inspection
        Torque Converter Diagnosis
        Shift Point Road Test
        Transaxle Drive Cycle Test
        Diagnostic Trouble Code Charts
        Transmission-Transaxle Connector Layouts
        Special Testing Procedures
        Leakage Inspection
        Diagnosis By Symptom
        General Procedures
        Transmission Fluid Drain and Refill
        In-vehicle Repair
        Transmission Fluid Pan, Gasket and Filter
        Main Controls
        Turbine Shaft Speed (TSS) Sensor
        Output Shaft Speed (OSS) Sensor
        Halfshaft Seal LH
        Halfshaft Seal RH
        Transmission Range (TR) Sensor
        Removal
        Transaxle - 1.6L Duratec-16V (Sigma)
        Transaxle - 2.0L Duratec-HE (MI4)
        Disassembly
        Transaxle
        Disassembly and Assembly of Subassemblies
        Final Drive Carrier and Differential Assembly
        Pump Assembly
        Transfer Shaft
        Forward Clutch
        Direct and Reverse Clutch Assembly
        Direct Clutch
        Reverse Clutch
        Planetary Assembly
        Transaxle Case
        Main Control Valve Body
        Torque Converter
        Torque Converter End Play Check
        Torque Converter Leak Check
        Assembly
        Transaxle
        Installation
        Transaxle - 1.6L Duratec-16V (Sigma)
        Transaxle - 2.0L Duratec-HE (MI4)
    - 307-01B Automatic Transmission-Transaxle - Vehicles With: Automatic Transmission (CFT23)
      - 307-01B Automatic Transmission-Transaxle - Vehicles With: Automatic Transmission (CFT23)|Specifications
      - Description and Operation
        Transaxle Description
        Identification Tags
        Transmission Ranges and Power Flow
        Transmission Electronic Control System
        Diagnosis and Testing
        Diagnostics
        General Procedures
        Transmission Fluid Level Check
        Transmission Fluid Drain and Refill
        In-vehicle Repair
        Transmission Fluid Pan, Gasket and Filter
        Mechatronic Assembly
        Halfshaft Seal LH
        Halfshaft Seal RH
        Removal
        Transaxle - 1.6L Duratorq-TDCi (DV) Diesel
        Transaxle - 1.8L Duratec-HE (MI4)
        Installation
        Transaxle - 1.6L Duratorq-TDCi (DV) Diesel
        Transaxle - 1.8L Duratec-HE (MI4)
    - 307-02A Transmission-Transaxle Cooling - Vehicles With: 4-Speed Automatic Transmission (4F27E)
      - 307-02A Transmission-Transaxle Cooling - Vehicles With: 4-Speed Automatic Transmission (4F27E)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Transaxle Cooling
        Removal and Installation
        Transmission Fluid Cooler
        Transmission Fluid Cooler Tubes
        Transaxle Cooling
    - 307-02B Transmission-Transaxle Cooling - Vehicles With: Automatic Transmission (CFT23)
      - Description and Operation
        Transaxle Cooling
        Diagnosis and Testing
        Transaxle Cooling
        Removal and Installation
        Transmission Fluid Cooler
    - 307-02D Transmission-Transaxle Cooling - Vehicles With: 6-Speed Automatic Transmission (6DCT450)
      - Removal and Installation
        Transmission Fluid Cooler
    - 307-05A Automatic Transmission-Transaxle External Controls - Vehicles With: 4-Speed Automatic Transmission (4F27E)
      - 307-05A Automatic Transmission-Transaxle External Controls - Vehicles With: 4-Speed Automatic Transmission (4F27E)|Specifications
      - Description and Operation
        External Controls
        Diagnosis and Testing
        External Controls
        General Procedures
        Selector Lever Cable Adjustment
        Removal and Installation
        Selector Lever Cable
        Selector Lever Assembly
        Disassembly and Assembly
        Selector Lever Assembly
    - 307-05B Automatic Transmission-Transaxle External Controls - Vehicles With: 6DCT450-CFT23
      - Description and Operation
        External Controls
        Diagnosis and Testing
        External Controls
        General Procedures
        Selector Lever Cable Adjustment
        Removal and Installation
        Selector Lever Assembly
        Disassembly and Assembly
        Selector Lever Assembly
        Selector Lever Cable
      - 307-05B Automatic Transmission-Transaxle External Controls - Vehicles With: 6DCT450-CFT23|Specifications
  - 308 Manual Transmission-Transaxle, Clutch and Transfer Case
    - 308-00 Manual Transmission-Transaxle and Clutch - General Information
      - 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
      - Diagnosis and Testing
        Manual Transaxle and Clutch
        General Procedures
        Clutch System Bleeding
        Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (iB5)
        Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (MTX-75)
        Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (MMT6)
        Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (M66)
    - 308-01B Clutch - Vehicles With: 5-Speed Manual Transmission (iB5)
      - Diagnosis and Testing
        Diagnosis and Testing|Clutch
        Removal and Installation
        Clutch Disc and Pressure Plate
    - 308-01C Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)
      - Diagnosis and Testing
        Diagnosis and Testing|Clutch
        Removal and Installation
        Clutch Disc and Pressure Plate
      - 308-01C Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
    - 308-01D Clutch - Vehicles With: 6-Speed Manual Transmission (MMT6)
      - Diagnosis and Testing
        Diagnosis and Testing|Clutch
        Removal and Installation
        Clutch Disc and Pressure Plate
      - 308-01D Clutch - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
    - 308-01F Clutch - Vehicles With: 6-Speed Manual Transmission (M66)
      - 308-01F Clutch - Vehicles With: 6-Speed Manual Transmission (M66)|Specifications
      - Diagnosis and Testing
        Diagnosis and Testing|Clutch
        Removal and Installation
        Clutch Disc and Pressure Plate
    - 308-02B Clutch Controls - Vehicles With: 5-Speed Manual Transmission (iB5)
      - Diagnosis and Testing
        Clutch Controls
        Removal and Installation
        Clutch Master Cylinder
        Clutch Slave Cylinder
    - 308-02C Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)
      - Diagnosis and Testing
        Clutch Controls
        Removal and Installation
        Clutch Master Cylinder
        Clutch Slave Cylinder
      - 308-02C Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
    - 308-02D Clutch Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)
      - 308-02D Clutch Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
      - Diagnosis and Testing
        Clutch Controls
        Removal and Installation
        Clutch Master Cylinder
        Clutch Slave Cylinder
    - 308-02F Clutch Controls - Vehicles With: 6-Speed Manual Transmission (M66)
      - 308-02F Clutch Controls - Vehicles With: 6-Speed Manual Transmission (M66)|Specifications
      - Diagnosis and Testing
        Clutch Controls
        Removal and Installation
        Clutch Master Cylinder
        Clutch Slave Cylinder
    - 308-03B Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)
      - 308-03B Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Manual Transaxle
        General Procedures
        Bearing Check
        Transmission Draining and Filling
        Removal and Installation
        Halfshaft Seal LH
        Halfshaft Seal RH
        Removal
        Transaxle - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Transaxle - 1.8L Duratec-HE (MI4)
        Disassembly
        Transaxle - Vehicles Built From: 09-2005
        Transaxle - Vehicles Built Up To: 09-2005
        Disassembly and Assembly of Subassemblies
        Input Shaft
        Output Shaft
        Differential
        Selector Plate
        Assembly
        Transaxle - Vehicles Built From: 09-2005
        Transaxle - Vehicles Built Up To: 09-2005
        Installation
        Transaxle - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Transaxle - 1.8L Duratec-HE (MI4)
        Manual Transaxle
    - 308-03C Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)
      - 308-03C Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Manual Transaxle - Vehicles With: Manual Transaxle
        General Procedures
        Bearing Check
        In-vehicle Repair
        Halfshaft Seal LH
        Halfshaft Seal RH
        Removal
        Transaxle - 2.0L Duratec-HE (MI4)
        Transaxle - 1.6L Duratorq-TDCi (DV) Diesel
        Transaxle - 1.8L Duratorq-TDCi (Lynx) Diesel
        Disassembly
        Transaxle
        Disassembly and Assembly of Subassemblies
        Input Shaft
        Output Shaft
        Differential
        Assembly
        Transaxle
        Installation
        Transaxle - 2.0L Duratec-HE (MI4)
        Transaxle - 1.6L Duratorq-TDCi (DV) Diesel
        Transaxle - 1.8L Duratorq-TDCi (Lynx) Diesel
        Manual Transaxle
    - 308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)
      - 308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
      - Description and Operation
        Diagnosis and Testing
        Manual Transaxle - Vehicles With: Manual Transaxle
        General Procedures
        Bearing Check
        Fill Procedure
        In-vehicle Repair
        Input Shaft Seal
        Halfshaft Seal LH
        Halfshaft Seal RH
        Removal
        Transaxle - 2.0L Duratorq-TDCi (DW) Diesel
        Disassembly
        Transaxle
        Disassembly and Assembly of Subassemblies
        Input Shaft
        1st-4th Gear Output Shaft
        5th-6th and Reverse Gear Output Shaft
        Differential
        Assembly
        Transaxle
        Installation
        Transaxle - 2.0L Duratorq-TDCi (DW) Diesel
        Manual Transmission
    - 308-03F Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (M66)
      - 308-03F Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (M66)|Specifications
      - Description and Operation
        Manual Transmission
        General Procedures
        Transmission Draining and Filling
        Removal and Installation
        Input Shaft Seal
        Halfshaft Seal LH
        Halfshaft Seal RH
        Removal
        Transaxle - 2.5L Duratec-ST (VI5)
        Installation
        Transaxle - 2.5L Duratec-ST (VI5)
    - 308-03G Manual Transmission-Transaxle - Vehicles With: 6-Speed Automatic Transmission (6DCT450)
      - 308-03G Manual Transmission-Transaxle - Vehicles With: 6-Speed Automatic Transmission (6DCT450)|Specifications
      - Description and Operation
        Manual Transmission - Overview
        Manual Transmission - Component Location
        Manual Transmission - System Operation and Component Description
        General Procedures
        Transmission Fluid Level Check
        Transmission Draining and Filling
        Removal and Installation
        Halfshaft Seal LH
        Halfshaft Seal RH
        Removal
        Transmission - 2.0L Duratorq-TDCi (DW) Diesel
        Disassembly
        Transmission - Vehicles With: 6-Speed Automatic Transmission (6DCT450)
        Assembly
        Transmission - Vehicles With: 6-Speed Automatic Transmission (6DCT450)
        Installation
        Transmission - 2.0L Duratorq-TDCi (DW) Diesel
    - 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (iB5)
      - Diagnosis and Testing
        External Controls
        Removal and Installation
        Gearshift Cables
    - 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)
      - 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
      - Diagnosis and Testing
        External Controls
        Removal and Installation
        Gearshift Lever
        Gearshift Cables
    - 308-06D Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)
      - 308-06D Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)|Specifications
      - Diagnosis and Testing
        External Controls - Vehicles With: 6-Speed Manual Transmission (MMT6)
        Removal and Installation
        Gearshift Lever
        Gearshift Cables
    - 308-06E Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (M66)
      - Description and Operation
        External Controls
        Removal and Installation
        Gearshift Lever
        Gearshift Cables
    - 308-06F Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Automatic Transmission (6DCT450)
  - 309 Exhaust System
    - 309-00A Exhaust System
      - 309-00A Exhaust System|Specifications
      - Description and Operation
        Diagnosis and Testing
        Exhaust System
        Removal and Installation
        Catalytic Converter - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Catalytic Converter - Vehicles Built Up To: 08-2006 1.6L Duratec-16V Ti-VCT (Sigma)
        Catalytic Converter - Vehicles Built From: 08-2006 1.6L Duratec-16V Ti-VCT (Sigma)
        Catalytic Converter - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel
        Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel (110 PS), VIN Plate Emission Level Code: V
        Catalytic Converter - 1.8L Duratorq-TDCi (Lynx) Diesel
        Catalytic Converter - 2.0L Duratorq-TDCi (DW) Diesel
        Catalytic Converter - 2.0L Duratorq-TDCi (DW) Diesel, VIN Plate Emission Level Code: V
        Diesel Particulate Filter (DPF) - 1.6L Duratorq-TDCi (DV) Diesel (110 PS)
        Exhaust Flexible Pipe
        Diesel Particulate Filter (DPF) - 2.0L Duratorq-TDCi (DW) Diesel
        Exhaust System
    - 309-00B Exhaust System - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)
      - 309-00B Exhaust System - 2.5L Duratec-RS (VI5)-2.5L Duratec-ST (VI5)|Specifications
      - Removal and Installation
        Front Muffler
        Rear Muffler
        Catalytic Converter
        Exhaust Flexible Pipe
  - 310 Fuel System
- 4 Electrical
  - 412 Climate Control System
    - 412-00 Climate Control System - General Information
      - 412-00 Climate Control System - General Information|Specifications
      - Diagnosis and Testing
        Climate Control System
        General Procedures
        Spring Lock Coupling
        Air Conditioning (A-C) Clutch Air Gap Adjustment
        Fluorescent Dye Leak Detection
        Air Conditioning (A-C) System Recovery, Evacuation and Charging
        Electronic Leak Detection
        Refrigerant Oil Adding
        Contaminated Refrigerant Handling
        Air Distribution System Cleaning
        Vacuum Leak Detection
    - 412-01A Air Distribution and Filtering
      - 412-01A Air Distribution and Filtering|Specifications
      - Description and Operation
        Diagnosis and Testing
        Air Distribution and Filtering
        Removal and Installation
        Pollen Filter - LHD
        Pollen Filter - RHD
        Air Distribution and Filtering
    - 412-02A Heating and Ventilation
      - Description and Operation
        Heating and Ventilation
        Diagnosis and Testing
        Heating and Ventilation
        Removal and Installation
        Blower Motor
        Heater Core and Evaporator Core Housing
        Heater Core - LHD
        Heater Core - RHD
        Disassembly and Assembly
        Heater Core and Evaporator Core Housing - Vehicles With: Manual Temperature Control
        Heater Core and Evaporator Core Housing - Vehicles With: Automatic Temperature Control
      - 412-02A Heating and Ventilation|Specifications
    - 412-02B Auxiliary Heating
      - 412-02B Auxiliary Heating|Specifications
      - Description and Operation
        Fuel Fired Booster Heater
        Electric Booster Heater
        Diagnosis and Testing
        Fuel Fired Booster Heater
        Electric Booster Heater
        Removal and Installation
        Fuel Fired Booster Heater
        Fuel Fired Booster Heater Fuel Pump
        Electric Booster Heater
        Auxiliary Coolant Flow Pump
        Disassembly and Assembly
        Fuel Fired Booster Heater
    - 412-03 Air Conditioning
      - Description and Operation
        Air Conditioning
        Diagnosis and Testing
        Air Conditioning
        Removal and Installation
        Air Conditioning (A-C) Compressor - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Air Conditioning (A-C) Compressor - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Air Conditioning (A-C) Compressor - 2.5L Duratec-ST (VI5)
        Air Conditioning (A-C) Compressor - 1.6L Duratorq-TDCi (DV) Diesel
        Air Conditioning (A-C) Compressor - 1.8L Duratorq-TDCi (Lynx) Diesel
        Clutch and Clutch Field Coil
        Air Conditioning (A-C) Compressor - 2.0L Duratorq-TDCi (DW) Diesel
        Clutch and Clutch Field Coil - Vehicles Built Up To: 08-2005 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel
        Compressor to Condenser Discharge Line - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Compressor to Condenser Discharge Line - 2.0L Duratorq-TDCi (DW) Diesel
        Evaporator Core Orifice
        Suction Accumulator
        Suction Accumulator - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Suction Accumulator to Compressor Line - 2.0L Duratorq-TDCi (DW) Diesel
        Condenser Core
        Condenser to Evaporator Line
        Low-Pressure Cutoff Switch
        High-Pressure Cutoff Switch
        Evaporator Outlet Line
        Evaporator Core
      - 412-03 Air Conditioning|Specifications
    - 412-04 Control Components
      - 412-04 Control Components|Specifications
      - Description and Operation
        Control Components
        Diagnosis and Testing
        Control Components
        Removal and Installation
        Climate Control Assembly - Vehicles With: Automatic Temperature Control
        Climate Control Assembly - Vehicles With: Manual Temperature Control
        Climate Control Assembly - Vehicles With: Digital Versatile Disc (DVD) Navigation System
        Climate Control Module - Vehicles Built From: 01-2008
        Climate Control Module - Vehicles Built Up To: 01-2008
        Blower Motor Switch
        Driver Side Center Register Air Discharge Temperature Sensor
        Defrost Vent-Register Blend Door Actuator - LHD
        Passenger Side Center Register Air Discharge Temperature Sensor
        Defrost Vent-Register Blend Door Actuator - RHD
        Driver Side Footwell Air Discharge Temperature Sensor
        Passenger Side Footwell Air Discharge Temperature Sensor
        Air Inlet Blend Door Actuator
        Footwell Vent-Duct Blend Door Actuator - RHD
        Footwell Vent-Duct Blend Door Actuator - LHD
        Temperature Blend Door Actuator
        Blower Motor Resistor - RHD
        Blower Motor Resistor - LHD
        Blower Motor Resistor - Vehicles Built From: 10-2005, Vehicles With: Dual Automatic Temperature Control
  - 413 Instrumentation and Warning Systems
    - 413-00 Instrument Cluster and Panel Illumination
      - Diagnosis and Testing
        Instrument Cluster and Panel Illumination
    - 413-01 Instrument Cluster
      - Description and Operation
        Instrument Cluster
        Diagnosis and Testing
        Instrument Cluster
        Removal and Installation
        Instrument Cluster
    - 413-06 Horn
      - 413-06 Horn|Specifications
      - Diagnosis and Testing
        Diagnosis and Testing|Horn
        Removal and Installation
        Horn Switch
        Diagnosis and Testing|Removal and Installation|Horn
    - 413-07 Clock
      - Diagnosis and Testing
        Removal and Installation
        Diagnosis and Testing|Removal and Installation|Clock
        Diagnosis and Testing|Clock
    - 413-08 Information and Message Center
      - Diagnosis and Testing
        Information and Message Center
        Removal and Installation
        Message Center
    - 413-09 Warning Devices
      - Diagnosis and Testing
        Warning Devices
        General Procedures
        Safety Belt Minder Deactivating-Activating
    - 413-13A Parking Aid - Vehicles With: Rear Parking Aid
      - Description and Operation
        Parking Aid - Vehicles With: Rear Parking Aid
        Diagnosis and Testing
        Parking Aid
        General Procedures
        Azimuth System Check
        Elevation System Check
        Removal and Installation
        Parking Aid Module - Convertible
        Parking Aid Module
        Parking Aid Speaker - 3-Door
        Parking Aid Speaker - 5-Door
        Parking Aid Speaker - Convertible
  - 414 Battery and Charging System
    - 414-00 Charging System - General Information
      - Description and Operation
        Charging System
        Diagnosis and Testing
        Charging System
        General Procedures
        Battery Charging
    - 414-01 Battery, Mounting and Cables
      - 414-01 Battery, Mounting and Cables|Specifications
      - Diagnosis and Testing
        Diagnosis and Testing|Battery
        General Procedures
        Battery Disconnect and Connect
        Removal and Installation
        Battery - 1.4L Duratec-16V (Sigma)-1.6L (Z6)-1.6L Duratec-16V (Sigma)-1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Battery - 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel
        Battery - 2.5L Duratec-ST (VI5)
        Battery Tray - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Battery Tray - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Duratorq-TDCi (DW) Diesel
        Battery Tray - 1.6L (Z6)
        Battery Tray - 2.5L Duratec-ST (VI5)
        Battery Cables - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Battery Cables - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Battery Cables - 1.6L Duratorq-TDCi (DV) Diesel
        Battery Cables - 1.8L Duratorq-TDCi (Lynx) Diesel
        Battery Cables - 2.0L Duratorq-TDCi (DW) Diesel
        Battery Cables - 2.5L Duratec-ST (VI5)
    - 414-02 Generator and Regulator
      - Description and Operation
        Diagnosis and Testing
        Generator
        Removal and Installation
        Generator - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        Generator - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
        Generator - 1.6L Duratorq-TDCi (DV) Diesel (90 PS), VIN Plate Emission Level Code: K, Vehicles With: Air Conditioning
        Generator - 1.6L Duratorq-TDCi (DV) Diesel (90 PS), VIN Plate Emission Level Code: S, Vehicles With: Air Conditioning
        Generator - 1.6L Duratorq-TDCi (DV) Diesel (90 PS), Vehicles Without: Air Conditioning
        Generator - 1.8L Duratorq-TDCi (Lynx) Diesel, Vehicles With: Air Conditioning
        Generator - 1.8L Duratorq-TDCi (Lynx) Diesel, Vehicles Without: Air Conditioning
        Generator - 2.0L Duratorq-TDCi (DW) Diesel, Vehicles With: Water-in-Fuel Sensor
        Generator - 2.0L Duratorq-TDCi (DW) Diesel, Vehicles Without: Water-in-Fuel Sensor
        Generator - 2.5L Duratec-ST (VI5)
    - 414-05 Voltage Converter-Inverter
      - Description and Operation
        Direct Current-Alternating Current (DC-AC) Inverter
        Removal and Installation
        Direct Current-Alternating Current (DC-AC) Inverter
  - 415 Information and Entertainment Systems
    - 415-00 Information and Entertainment System - General Information
      - Diagnosis and Testing
        Audio System
        Cellular Phone
        General Procedures
        Navigation System Map Updating
    - 415-01A Audio Unit
      - Description and Operation
        Diagnosis and Testing
        Audio System
        Removal and Installation
        Audio Unit - Vehicles Built From: 03-2007
        Audio Unit - Vehicles Built Up To: 03-2007
        Audio Unit - Vehicles Built Up To: 01-2008, Vehicles With: Digital Versatile Disc (DVD) Navigation System
        Audio Unit - Vehicles Built From: 01-2008, Vehicles With: Digital Versatile Disc (DVD) Navigation System
        Compact Disc (CD) Changer
        Rear Auxiliary Audio Controls
        Audio System
    - 415-02 Antenna
      - Diagnosis and Testing
        Diagnosis and Testing|Antenna
        Removal and Installation
        Antenna Cable
    - 415-03 Speakers
      - Description and Operation
        Diagnosis and Testing
        Speakers
        Removal and Installation
        Front Door Tweeter Speaker
    - 415-07 Video System
      - Diagnosis and Testing
        Video System
        General Procedures
        Digital Versatile Disc (DVD) Player Serial Number Retrieval
        Removal and Installation
        Digital Versatile Disc (DVD) Player
  - 417 Lighting
    - 417-01 Exterior Lighting
      - 417-01 Exterior Lighting|Specifications
      - Description and Operation
        Exterior Lighting
        Diagnosis and Testing
        Stoplamps
        Turn Signal and Hazard Lamps
        Parking, Rear and License Plate Lamps
        Fog Lamps
        Reversing Lamps
        Headlamps
        Headlamp Leveling
        Trailer Lamps
        General Procedures
        Headlamp Adjustment
        Headlamp Adjustment - Vehicles With: Adaptive Front Lighting
        Front Fog Lamp Adjustment
        Headlamp Masking - Vehicles With: Adaptive Front Lighting
        Headlamp Masking - Vehicles With: High Intensity Discharge Headlamps
        Headlamp Masking - Vehicles Built From: 12-2007
        Headlamp Masking - Vehicles Built Up To: 12-2007
        Removal and Installation
        High Beam Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps
        Low Beam Headlamp Bulb - Vehicles Built From: 12-2007, Vehicles With: High Intensity Discharge Headlamps
        Low Beam Headlamp Bulb - Vehicles Built Up To: 12-2007, Vehicles With: High Intensity Discharge Headlamps
        Parking Lamp Bulb - Vehicles With: High Intensity Discharge Headlamps
        Headlamp Switch
        Front Fog Lamp - Vehicles Built Up To: 12-2007
        Stoplamp Switch
        Front Fog Lamp - Vehicles Built From: 12-2007
        Headlamp Leveling Rear Sensor
        Headlamp Leveling Front Sensor
        Headlamp Leveling Motor - Vehicles With: High Intensity Discharge Headlamps
        Headlamp Leveling Motor
        Headlamp Assembly
        Rear Lamp Assembly
        Rear Fog and Reversing Lamp - Convertible
    - 417-02 Interior Lighting
      - Diagnosis and Testing
        Interior Lighting
    - 417-04 Daytime Running Lamps (DRL)
      - Description and Operation
        Daytime Running Lamps (DRL)
        Diagnosis and Testing
        Daytime Running Lamps (DRL)
  - 418 Electrical Distribution
    - 418-00 Module Communications Network
      - Description and Operation
        Communications Network
        Diagnosis and Testing
        Communications Network
    - 418-01 Module Configuration
      - General Procedures
        Module Configuration
        Programmable Module Installation
    - 418-02 Wiring Harnesses
      - Diagnosis and Testing
        Wiring Harness
        Removal and Installation
        Engine Wiring Harness - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-1.6L Duratec-16V Ti-VCT (Sigma)
        Engine Compartment Wiring Harness
        Passenger Compartment Wiring Harness
        Passenger Compartment Wiring Harness - Convertible
        Instrument Panel Wiring Harness
      - 418-02 Wiring Harnesses|Specifications
  - 419 Electronic Feature Group
    - 419-01A Anti-Theft - Active
      - Description and Operation
        Diagnosis and Testing
        Anti-Theft - Active
        Removal and Installation
        Anti-Theft Alarm Horn with Integral Battery
      - 419-01A Anti-Theft - Active|Specifications
    - 419-01B Anti-Theft - Passive
      - Description and Operation
        Diagnosis and Testing
        Anti-Theft - Passive
        General Procedures
        Key Programming Using Diagnostic Equipment
        Anti-Theft Security Access
        Erasing All Key Codes Using Diagnostic Equipment
        Removal and Installation
        Passive Anti-Theft System (PATS) Transceiver
        Anti-Theft - Passive
    - 419-07A Navigation System - Vehicles With: Digital Versatile Disc (DVD) Navigation System
      - Description and Operation
        Navigation System
        Diagnosis and Testing
        Navigation System
        Removal and Installation
        Navigation System Display Module
        Navigation System Digital Versatile Disc (DVD) Unit
    - 419-07B Navigation System - Vehicles With: Travel Pilot EX
      - Description and Operation
        Navigation System
        Diagnosis and Testing
        Navigation System
        Removal and Installation
        Navigation System Display Module
    - 419-08 Cellular Phone
      - Description and Operation
        Cellular Phone
        Removal and Installation
        Portable Support Electronics (PSE) Module
        Microphone
        Handset Holder
    - 419-10 Multifunction Electronic Modules
      - Description and Operation
        Module Controlled Functions
        Diagnosis and Testing
        Generic Electronic Module (GEM)
        Removal and Installation
        Lighting Control Module (LCM)
        Generic Electronic Module (GEM)
- 5 Body and Paint
  - 501 Body and Paint
    - 501-00 Body System - General Information
    - 501-02 Front End Body Panels
      - General Procedures
        Hood Alignment
        Removal and Installation
        Cowl Panel Grille
        General Procedures|Removal and Installation|Fender
    - 501-03 Body Closures
      - 501-03 Body Closures|Specifications
      - General Procedures
        Liftgate Alignment
        Door Alignment - 3-Door
        Door Alignment - Convertible
        Front Door Alignment - 4-Door-5-Door-Wagon
        Rear Door Alignment
        Luggage Compartment Lid Alignment
        Removal and Installation
        Luggage Compartment Lid - Convertible
        Luggage Compartment Lid Hinge Mechanism
        Luggage Compartment Lid Lift Cylinder
    - 501-05 Interior Trim and Ornamentation
      - Description and Operation
        Removal and Installation
        A-Pillar Trim Panel
        B-Pillar Trim Panel - 3-Door
        B-Pillar Trim Panel - 4-Door-5-Door
        C-Pillar Trim Panel - 3-Door
        C-Pillar Trim Panel - 4-Door-5-Door
        C-Pillar Trim Panel - Wagon
        D-Pillar Trim Panel - 4-Door
        D-Pillar Trim Panel - 5-Door
        D-Pillar Trim Panel - Wagon
        Front Door Trim Panel - 3-Door
        Rear Door Trim Panel - Vehicles With: Manual Windows
        Front Door Trim Panel - 4-Door-5-Door-Wagon
        Rear Door Trim Panel - Vehicles With: Power Windows
        Front Scuff Plate Trim Panel
        Rear Scuff Plate Trim Panel
        Loadspace Trim Panel - 3-Door
        Loadspace Trim Panel - 5-Door
        Loadspace Trim Panel - Wagon
        Headliner - 3-Door, Vehicles With: Sliding Roof Opening Panel
        Headliner - 5-Door, Vehicles With: Sliding Roof Opening Panel
        Headliner - 3-Door, Vehicles Without: Sliding Roof Opening Panel
        Headliner - 4-Door
        Headliner - 5-Door, Vehicles Without: Sliding Roof Opening Panel
        Headliner - Wagon, Vehicles With: Sliding Roof Opening Panel
        Headliner - Wagon, Vehicles Without: Sliding Roof Opening Panel
        Headliner - Wagon, Vehicles With: Digital Versatile Disc (DVD) Player
        Rear Quarter Trim Panel - 3-Door
        Rear Quarter Trim Panel - 5-Door-Wagon
        Rear Quarter Trim Panel - Convertible
        Loadspace Trim Panel - Convertible
      - 501-05 Interior Trim and Ornamentation|Specifications
    - 501-08 Exterior Trim and Ornamentation
      - Removal and Installation
        Rear Spoiler
        Rear Spoiler - 2.5L Duratec-ST (VI5)
        Rocker Panel Moulding
    - 501-09 Rear View Mirrors
      - Description and Operation
        Rear View Mirrors
        Diagnosis and Testing
        Rear View Mirrors - Vehicles Without: Global Closing
        Removal and Installation
        Exterior Mirror
        Exterior Mirror - Convertible
        Auto-Dimming Interior Mirror
      - 501-09 Rear View Mirrors|Specifications
    - 501-10 Seating
      - 501-10 Seating|Specifications
      - Diagnosis and Testing
        Diagnosis and Testing|Seats
        Removal and Installation
        Heated Seat Switch
        Front Seat
        Front Seat Height Adjustment Motor
        Front Seat Track Motor
        Front Seat Backrest Cover - 3-Door
        Front Seat Backrest Cover - 4-Door-5-Door-Wagon
        Front Seat Backrest Cover - 4-Door-5-Door-Wagon, Vehicles With: 6-Way Power Seats
        Front Seat Backrest Cover - 2.5L Duratec-ST (VI5)
        Front Seat Cushion Cover - 3-Door
        Front Seat Cushion Cover - 4-Door-5-Door-Wagon
        Front Seat Cushion Cover - 2.5L Duratec-ST (VI5)
        Front Seat Cushion Cover - Convertible
        Rear Seat Backrest Cover
        Rear Seat Backrest Cover - 2.5L Duratec-ST (VI5)
        Rear Seat Backrest Cover - Convertible
        Rear Seat Cushion Cover - 2.5L Duratec-ST (VI5)
        Rear Seat Cushion Cover - Convertible
        Disassembly and Assembly
        Rear Seat Cushion
        Front Seat Backrest - 3-Door
        Front Seat Backrest - 4-Door-5-Door-Wagon
    - 501-11 Glass, Frames and Mechanisms
      - 501-11 Glass, Frames and Mechanisms|Specifications
      - Description and Operation
        Glass, Frames and Mechanisms
        Diagnosis and Testing
        Glass, Frames and Mechanisms - Vehicles Without: Global Closing
        Glass, Frames and Mechanisms - Vehicles With: Global Closing
        General Procedures
        Door Window Motor Initialization
        Door Window Glass Adjustment - Vehicles With: Convertible Top
        Rear Quarter Window Glass Adjustment - Vehicles With: Convertible Top
        Removal and Installation
        Front Door Window Glass
        Front Door Window Glass - Convertible
        Rear Door Window Glass - Vehicles With: Manual Windows
        Rear Door Window Glass - Vehicles With: Power Windows
        Rear Quarter Window Glass - 3-Door-5-Door
        Rear Quarter Window Glass - 4-Door
        Rear Quarter Window Glass - Wagon
        Rear Quarter Window Glass - Convertible
        Rear Window Glass - Convertible
        Rear Quarter Window Regulator Motor - Convertible
        Rear Window Glass - 4-Door
        Liftgate Window Glass - 3-Door-5-Door
        Liftgate Window Glass - Wagon
        Front Door Window Regulator - 3-Door
        Front Door Window Regulator - 4-Door-5-Door-Wagon
        Rear Door Window Regulator - Vehicles With: Power Windows
        Rear Door Window Regulator - Vehicles With: Manual Windows
        Front Door Window Regulator Motor - Vehicles With: Global Closing
        Rear Door Window Regulator Motor
        Front Door Window Regulator and Motor - Convertible
        Windshield Glass
        Windshield Glass - Convertible
    - 501-12 Instrument Panel and Console
      - 501-12 Instrument Panel and Console|Specifications
      - Removal and Installation
        Instrument Panel
        Floor Console - Vehicles Built From: 03-2007
        Floor Console - Vehicles Built Up To: 03-2007
        Overhead Console
        Disassembly and Assembly
        Floor Console
    - 501-14 Handles, Locks, Latches and Entry Systems
      - 501-14 Handles, Locks, Latches and Entry Systems|Specifications
      - Description and Operation
        Handles, Locks, Latches and Entry Systems
        Diagnosis and Testing
        Locks, Latches and Entry Systems
        General Procedures
        Remote Transmitter Programming
        Removal and Installation
        Hood Latch
        Front Door Latch - 3-Door
        Front Door Latch - 3-Door, Vehicles With: Keyless Vehicle System
        Front Door Latch - 4-Door-5-Door-Wagon
        Front Door Latch - 4-Door-5-Door-Wagon, Vehicles With: Keyless Vehicle System
        Front Door Latch - Convertible
        Front Door Lock Actuator - 3-Door
        Front Door Lock Actuator - 3-Door, Vehicles With: Keyless Vehicle System
        Front Door Lock Actuator - 4-Door-5-Door-Wagon
        Front Door Lock Actuator - 4-Door-5-Door-Wagon, Vehicles With: Keyless Vehicle System
        Rear Door Lock Actuator
        Rear Door Latch
        Liftgate Latch - 3-Door-5-Door
        Liftgate Latch - Wagon
        Liftgate Latch - 4-Door
        Exterior Front Door Handle
        Exterior Rear Door Handle
        Exterior Front Door Handle - Vehicles With: Keyless Vehicle System
        Hood Lock Cylinder
        Exterior Liftgate Release Switch - 3-Door-5-Door
        Exterior Liftgate Release Switch - 3-Door-5-Door, Vehicles With: Keyless Vehicle System
        Exterior Liftgate Release Switch - Wagon
        Exterior Liftgate Release Switch - Wagon, Vehicles With: Keyless Vehicle System
        Exterior Luggage Compartment Lid Release Switch
        Exterior Luggage Compartment Lid Release Switch - Vehicles With: Keyless Vehicle System
        Ignition Lock Cylinder
        Door Latch Remote Control
        Door Lock Cylinder
        Keyless Vehicle Module
        Keyless Vehicle Module - Convertible
        Luggage Compartment Lid Latch - Convertible
        Luggage Compartment Lid Latch Actuator - Convertible
        Luggage Compartment Lid Side Latch - Convertible
        Disassembly and Assembly
        Hood Lock Cylinder
        Ignition Lock Cylinder
        Door Lock Cylinder
    - 501-16 Wipers and Washers
      - 501-16 Wipers and Washers|Specifications
      - Description and Operation
        Wipers and Washers
        Diagnosis and Testing
        Wipers and Washers
        General Procedures
        Windshield Wiper Blade and Pivot Arm Adjustment
        Removal and Installation
        Windshield Washer Pump
        Windshield Wiper Motor
        Windshield Washer Pump and Reservoir
        Rain Sensor
        Rear Window Wiper Motor
        Headlamp Washer Jet
        Headlamp Washer Pump
    - 501-17 Roof Opening Panel
      - 501-17 Roof Opening Panel|Specifications
      - Diagnosis and Testing
        Roof Opening Panel
        General Procedures
        Water Drainage System Check and Water Leak Corrections
        Roof Opening Panel Alignment
        Roof Opening Panel Motor Initialization
        Removal and Installation
        Roof Opening Panel Glass
        Roof Opening Panel Shield
        Roof Opening Panel
        Roof Opening Panel Motor
        Roof Opening Panel Rear Drain Hose - 3-Door-5-Door
        Roof Opening Panel Rear Drain Hose - Wagon
        Roof Opening Panel Rear Drain Hose - 4-Door
        Driver Side Roof Opening Panel Front Drain Hose
        Passenger Side Roof Opening Panel Front Drain Hose
    - 501-18 Convertible Top
      - 501-18 Convertible Top|Specifications
      - Description and Operation
        Convertible Top
        Diagnosis and Testing
        Convertible Top
        General Procedures
        System Bleeding
        Convertible Top Alignment
        Removal and Installation
        Convertible Top Assembly
        Convertible Top Module
        Convertible Top Headliner
        Convertible Top Switch
        Rear Parcel Shelf
        Convertible Top Lift Cylinder
        Convertible Top Front Panel
        Convertible Top Rear Panel
        Convertible Top Front Latch
        Convertible Top Latch Operating Mechanism
        Header Rail Trim Panel
        Convertible Top Hydraulic Pump
        C-Pillar
        C-Pillar Weatherstrip
        Header Rail Weatherstrip
        Convertible Top Front Panel Side Weatherstrip
    - 501-19 Bumpers
      - 501-19 Bumpers|Specifications
      - Removal and Installation
        Front Bumper Cover - Vehicles Built Up To: 12-2007
        Front Bumper
        Front Bumper Cover - Vehicles Built From: 12-2007
        Front Bumper Cover - 2.5L Duratec-ST (VI5)
        Rear Bumper Cover - 3-Door-5-Door
        Rear Bumper Cover - Vehicles Built From: 12-2007, 5-Door
        Rear Bumper Cover - Vehicles Built Up To: 12-2007, Wagon
        Rear Bumper Cover - Vehicles Built From: 12-2007, Wagon
        Rear Bumper Cover - Vehicles Built Up To: 12-2007, 4-Door
        Rear Bumper Cover - Vehicles Built From: 12-2007, 4-Door
        Rear Bumper Cover - 2.5L Duratec-ST (VI5)
        Rear Bumper Cover - Convertible
    - 501-20A Safety Belt System
      - 501-20A Safety Belt System|Specifications
      - Description and Operation
        Diagnosis and Testing
        Safety Belt System
        Removal and Installation
        Front Safety Belt Retractor - 3-Door
        Front Safety Belt Retractor - 4-Door-5-Door-Wagon
        Front Safety Belt Retractor - Convertible
        Rear Safety Belt Retractor - 3-Door-5-Door-Wagon
        Rear Safety Belt Retractor - 4-Door
        Rear Safety Belt Retractor - Convertible
        Rear Center Safety Belt Retractor
        Safety Belt Shoulder Height Adjuster
        Safety Belt Buckle and Pretensioner
        Safety Belt System
    - 501-20B Supplemental Restraint System
      - 501-20B Supplemental Restraint System|Specifications
      - Description and Operation
        Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
        Diagnosis and Testing
        Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
        Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Convertible
        General Procedures
        Deployed Air Bag Disposal
        Unserviceable Air Bag Disposal
        Scrapped Vehicle Undeployed Air Bag Disposal
        Scrapped Vehicle Air Bag and Safety Belt Pretensioner Disposal - In-Vehicle Disposal
        Air Bag and Safety Belt Pretensioner Disposal
        Removal and Installation
        Crash Sensor
        Side Impact Sensor
        Side Impact Sensor - Convertible
        Restraints Control Module (RCM)
        Restraints Control Module (RCM) - Convertible
        Driver Air Bag Module
        Passenger Air Bag Module - Vehicles Built Up To: 04-2006
        Passenger Air Bag Module - Vehicles Built From: 04-2006
        Side Air Bag Module
        Side Air Curtain Module - Wagon
        Side Air Curtain Module - 3-Door-5-Door
        Side Air Curtain Module - 4-Door
        Clockspring
        Roll Over Protection Unit
        Passenger Air Bag Deactivation (PAD) Switch
    - 501-25A Body Repairs - General Information
      - 501-25A Body Repairs - General Information|Specifications
      - Description and Operation
        Description and Usage of Body Repair Literature
        501-25A Body Repairs - General Information|Symbols
        Health and Safety Precautions
        Environmental Regulations
        Body Construction
        Diagnosis and Damage Evaluation
        Tools and Equipment for Body Repairs
        Body Sheet Metal
        Establish Repair Method
        Straightening
        Alignment Check
        Complete Panel Replacement-Partial Replacement
        Corrosion Damage-Corrosion Repair
        Corrosion Prevention
        Cutting Technique
        Sealer, Underbody Protection Material and Adhesives
        Panel Beating Technique and Smart Repairs
        Paintless Dent Removal
        Plastic Repairs
        Joining Techniques
        Special Repair Techniques
        Impact of Insufficient Repair Quality
        Water Leaks
        Wind Noise
        Noise, Vibration and Harshness
    - 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
      - 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
      - Specifications - Convertible
      - Description and Operation
        Body and Frame
        Body and Frame - Convertible
        General Procedures
        Underbody Tolerance Check
        Underbody Tolerance Check - Convertible
        Frame Tolerance Check
        Frame Tolerance Check - Convertible
    - 501-27 Front End Sheet Metal Repairs
      - Removal and Installation
        Fender Apron Panel Section
        Fender Apron Panel Reinforcement
        Front Side Member Section
        Front Side Member and Fender Apron Panel LH
    - 501-28 Roof Sheet Metal Repairs
      - Specifications - Wagon
      - 501-28 Roof Sheet Metal Repairs|Specifications
      - Specifications - Convertible
      - Removal and Installation
        Roof Panel
        Roof Front Frame - Convertible
        Roof Panel - Wagon
    - 501-29 Side Panel Sheet Metal Repairs
      - 501-29 Side Panel Sheet Metal Repairs|Specifications
      - Specifications - Convertible
      - Removal and Installation
        Rocker Panel - 3-Door
        Rocker Panel - 5-Door
        Rocker Panel - Wagon
        B-Pillar and Reinforcement - 3-Door
        A-Pillar Outer Panel Section and Reinforcement
        B-Pillar and Reinforcement - 5-Door
        A-Pillar Assembly - Convertible
        A-Pillar Outer Panel - Convertible
        Rocker Panel - Convertible
        Rocker Panel Inner Reinforcement - Convertible
        B-Pillar and Reinforcement - Convertible
    - 501-30 Rear End Sheet Metal Repairs
      - Specifications - 3-Door
      - Specifications - 4-Door
      - Specifications - Wagon
      - Specifications - 5-Door
      - Specifications - Convertible
      - Removal and Installation
        Quarter Panel LH - 3-Door
        Quarter Panel LH - 5-Door
        Quarter Panel LH - 4-Door
        Quarter Panel LH - Wagon
        Quarter-Side Panel Rear Section LH - 3-Door-5-Door
        Quarter Panel LH - Convertible
        Quarter-Side Panel Rear Section LH - 4-Door
        Quarter-Side Panel Rear Section LH - Wagon
        Quarter-Side Panel Rear Section LH - Convertible
        Inner Quarter Panel and Wheelhouse - Convertible
        Rear Inner Quarter Panel - Convertible
        Water Drain Panel - 4-Door
        Water Drain Panel - 3-Door-5-Door
        Water Drain Panel - Wagon
        Water Drain Panel Reinforcement
        Water Drain Panel Reinforcement - Wagon
        Rear Lamp Mounting Panel - Convertible
        Rear Wheelhouse Outer - 3-Door
        Rear Wheelhouse Outer - 4-Door
        Rear Wheelhouse Outer - 5-Door
        Rear Wheelhouse Outer - Wagon
        Rear Wheelhouse Outer - Convertible
        Rear Lamp Mounting Panel - 4-Door
        Back Panel - 3-Door-5-Door
        Back Panel - 4-Door
        Back Panel - Wagon
        Back Panel and Reinforcement - Convertible
        Back Panel Section - Convertible
        Rear Crossmember - Wagon
        Rear Floor Panel
        Rear Floor Panel - Wagon
        Rear Floor Panel - Convertible
        Rear Floor Panel Section
        Rear Floor Panel Section - Wagon
        Rear Floor Panel Section - Convertible
        Rear Side Member Section
        Rear Side Member Section - Wagon
        Rear Side Member Section - Convertible
        Luggage Compartment Bulkhead
    - 501-36 Paint - General Information
      - 501-36 Paint - General Information|Specifications
      - Description and Operation
        Description and Usage of Paint Literature
        501-36 Paint - General Information|Symbols
        Environmental Regulations
        Health and Safety Precautions
        Factory Paint Application
        Paintwork Defects and Damage
        Tools and Equipment for Paint Repairs
        Refinishing Materials
        Additional Materials
        Paint Repairs
        Painting Plastic Parts
        Spot Repairs
        Color Identification and Chromatics
        Corrosion Prevention
        Tips and Tricks
  - 502 Frame and Mounting
    - 502-00 Uni-Body, Subframe and Mounting System
      - 502-00 Uni-Body, Subframe and Mounting System|Specifications
      - Removal and Installation
        Front Axle Crossmember
        Front Axle Crossmember Front Bushing
        Front Axle Crossmember Rear Bushing
        Rear Axle Crossmember - Vehicles With: Fuel Additive Tank-Solid Stabilizer Bar Link
        Rear Axle Crossmember - Vehicles With: Ball Joint Stabilizer Bar Link-Fuel Additive Tank
        Rear Axle Crossmember - Vehicles With: Solid Stabilizer Bar Link, Vehicles Without: Fuel Additive Tank
        Rear Axle Crossmember - Vehicles With: Ball Joint Stabilizer Bar Link, Vehicles Without: Fuel Additive Tank
        Rear Axle Crossmember - Wagon, Vehicles With: Solid Stabilizer Bar Link, Vehicles Without: Fuel Additive Tank
        Rear Axle Crossmember - Wagon, Vehicles With: Fuel Additive Tank-Solid Stabilizer Bar Link
Body and Paint
- 5 Body and Paint
  - 501 Body and Paint
    - 501-25A Body Repairs - General Information
      - 501-25A Body Repairs - General Information|Specifications
      - Description and Operation
        Description and Usage of Body Repair Literature
        Health and Safety Precautions
        501-25A Body Repairs - General Information|Symbols
        Environmental Regulations
        Body Construction
        Diagnosis and Damage Evaluation
        Tools and Equipment for Body Repairs
        Body Sheet Metal
        Establish Repair Method
        Straightening
        Alignment Check
        Complete Panel Replacement-Partial Replacement
        Corrosion Damage-Corrosion Repair
        Corrosion Prevention
        Cutting Technique
        Sealer, Underbody Protection Material and Adhesives
        Panel Beating Technique and Smart Repairs
        Paintless Dent Removal
        Joining Techniques
        Plastic Repairs
        Special Repair Techniques
        Impact of Insufficient Repair Quality
        Water Leaks
        Noise, Vibration and Harshness
        Wind Noise
    - 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
      - 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
      - Specifications - Convertible
      - Description and Operation
        Body and Frame
        Body and Frame - Convertible
        General Procedures
        Underbody Tolerance Check
        Underbody Tolerance Check - Convertible
        Frame Tolerance Check
        Frame Tolerance Check - Convertible
    - 501-27 Front End Sheet Metal Repairs
      - Removal and Installation
        Fender Apron Panel Section
        Fender Apron Panel Reinforcement
        Front Side Member Section
        Click to view this Labor Time
        Front Side Member and Fender Apron Panel LH
    - 501-28 Roof Sheet Metal Repairs
      - 501-28 Roof Sheet Metal Repairs|Specifications
      - Specifications - Wagon
      - Specifications - Convertible
      - Removal and Installation
        Roof Panel
        Roof Panel - Wagon
        Roof Front Frame - Convertible
    - 501-29 Side Panel Sheet Metal Repairs
    - 501-30 Rear End Sheet Metal Repairs
    - 501-36 Paint - General Information
      - 501-36 Paint - General Information|Specifications
      - Description and Operation
        Description and Usage of Paint Literature
        Health and Safety Precautions
        501-36 Paint - General Information|Symbols
        Environmental Regulations
        Factory Paint Application
        Paintwork Defects and Damage
        Tools and Equipment for Paint Repairs
        Refinishing Materials
        Additional Materials
        Paint Repairs
        Painting Plastic Parts
        Spot Repairs
        Corrosion Prevention
        Color Identification and Chromatics
        Tips and Tricks