| Removal and Installation Special Tool(s) | | Timing Peg, Crankshaft TDC 303-193 (21-104) | | | -
Remove the generator.
For additional information, refer to: Generator - 1.8L Duratorq-TDCi (Lynx) Diesel, Vehicles With: Air Conditioning (414-02 Generator and Regulator, Removal and Installation).
or
For additional information, refer to: Generator - 1.8L Duratorq-TDCi (Lynx) Diesel, Vehicles Without: Air Conditioning (414-02 Generator and Regulator, Removal and Installation).
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Install the special tool. - Remove the cylinder block blanking plug and install the special tool.
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NOTE:Only turn the engine in the normal direction of rotation. Turn the engine to top dead center (TDC). - Turn the engine slowly until the crankshaft stops.
| 4. Remove the components in the order indicated in the following illustration(s) and table(s). 1 - CKP sensor electrical connector 2 - CKP sensor retaining bolt 5. To install, reverse the removal procedure. | | -
Initialize the door window motors.
For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).
| Removal Details Item 3 : CKP sensor Installation Details Item 3 : CKP sensor | | -
If the new CKP sensor has a raised feature on the tip, follow step 2. If the new CKP sensor has a flat tip, follow steps 3 through to 5. | | | -
NOTE:The CKP sensor tip must rest on the flywheel. Incorrect installation may result in the engine not being started. NOTE:Make sure that the CKP sensor housing is clean and free from foreign material. Install the CKP sensor. | | | -
Install the CKP sensor against the flywheel. | | | -
Using suitable feeler gauges, take note of the measurement of the gap between the CKP sensor and the CKP sensor housing. | | | -
Set the CKP sensor gap to the flywheel. - Add 1.2 mm to the measurement recorded in step 4. Using suitable feeler gauges set to the calculated figure, set the gap between the CKP sensor and the CKP sensor housing.
- Finger tighten the CKP sensor bolt.
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