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Positive Crankcase Ventilation (PCV) Valve > < Exhaust Gas Recirculation (EGR) Valve

Focus 2004.75 (07.2004-)

Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel - Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube—VIN Plate Emission Level Code: S Focus 2004.75 (07/2004-)
Removal and Installation

  1. NOTE:
    NOTE:Make sure that the windshield wiper motor is in the park position.
    Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Remove the engine upper cover.

  1. Detach the brake fluid reservoir from the bulkhead extension panel.

  1. Remove the windshield wiper arms.

  1. Remove the cowl panel.
    1. Detach the cowl panel from the retaining clips.
    1. Remove the cowl panel by detaching it from the windshield glass lower weatherstrip.

  1. Remove the bulkhead extension panel.
    1. Remove the bulkhead extension panel retaining screws.
    1. Detach the bulkhead extension panel from the retaining clips.

7. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Fuel injector wiring harness support retaining bolts
2
-
Fuel injector electrical connectors
3
-
Fuel temperature sensor electrical connector
4
-
Camshaft position (CMP) sensor electrical connector
5
-
EGR valve tube retaining clamp
See Removal Detail
See Installation Detail
6
-
EGR valve tube support bracket retaining bolt
See Installation Detail
7
-
EGR valve tube retaining bolts
See Installation Detail
8
-
EGR valve tube

8. To install, reverse the removal procedure.

  1. Vehicles with global closing, initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 5 : EGR valve tube retaining clamp

  1. Make a note of the position of the EGR valve tube retaining clamp before removal.

Installation Details

Item 7 : EGR valve tube retaining bolts

  1. NOTE:
    NOTE:Do not tighten the EGR valve tube retaining bolts at this stage.
    Install the EGR valve tube retaining bolts.

Item 6 : EGR valve tube support bracket retaining bolt

  1. NOTE:
    NOTE:Do not tighten the EGR valve tube support bracket retaining bolt at this stage.
    Install the EGR valve tube support bracket retaining bolt.

Item 5 : EGR valve tube retaining clamp
  1. NOTE:
    NOTE:A new EGR valve tube retaining clamp must be installed in the same position as removed.
    Install a new EGR valve tube retaining clamp.
  1. Tighten the EGR valve tube retaining bolts.
  1. Tighten the EGR valve tube support bracket retaining bolt.

Positive Crankcase Ventilation (PCV) Valve > < Exhaust Gas Recirculation (EGR) Valve