ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Roof Panel - Wagon > < Roof Panel

Focus 2004.75 (07.2004-)

Roof Sheet Metal Repairs - Roof Front Frame—Convertible Focus 2004.75 (07/2004-)
Removal and Installation

  1. Replacement parts
    • Roof front frame

Removal

  1. General Notes
    • Necessary removal work: wings, doors, driver and passenger seats, A-pillar trim and roof frame trim
    • Move the folding roof into the operating position.
    • Reposition the carpeting and the wiring harness away from the working area.
NOTE:
NOTE:The location of the separating cut may be changed depending on the extent of the damage. The repair shown only describes a complete replacement in full.
  1. Roof front frame
    • Overview of cutting options

  1. Roof front frame
    • Mill out the spot welds.

  1. NOTE:
    NOTE:The operation shown must also be carried out on the left-hand side of the vehicle.
    Front right roof frame
    • Mill out the spot welds.

  1. NOTE:
    NOTE:The operations shown must also be carried out on the left-hand side of the vehicle.
    Front right roof frame
    1. Cut open the MIG weld seam.
    1. Warm the adhesive application area (approx. 170º C).

Installation

NOTE:
NOTE:Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the welding equipment instructions contained in sub-section 501-25 must be followed.
  1. NOTE:
    NOTE:The operations shown must also be carried out on the left-hand side of the vehicle.
    Front right roof frame
    1. Before inserting the roof frame, apply 2-part metal adhesive.
    1. Continuous MIG weld seam.

  1. NOTE:
    NOTE:The operation shown must also be carried out on the left-hand side of the vehicle.
    Front right roof frame
    • Resistance spot welding.

  1. Roof front frame
    • Resistance spot welding.

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