ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Fuel Supply Line - 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel > < Fuel Filter Element - 2.0L Duratorq-TDCi (DW) Diesel
Fuel Tank and Lines - Fuel Supply Line—1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4)/2.5L Duratec-RS (VI5)/2.5L Duratec-ST (VI5) Focus 2004.75 (07/2004-)
Removal and Installation

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
NOTE:
NOTE:Make sure that the windshield wiper motor is in the park position.
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Detach the brake fluid reservoir from the bulkhead extension panel.

  1. Remove the windshield wiper arms.

  1. Remove the cowl panel grille.
    1. Detach the cowl panel grille retaining clips.
    1. Detach the cowl panel grille from the windshield glass lower weatherstrip and remove.

  1. Remove the bulkhead extension panel.

  1. Disconnect the fuel supply line quick release coupling from the fuel supply line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Detach the fuel supply line from the fuel supply line retaining clip.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

9. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Fuel supply line retaining clips
See Removal Detail
3
-
Fuel tank deflector shield retaining clips
See Removal Detail
4
-
Fuel tank deflector shield
5
-
Fuel supply line quick release coupling
See Removal Detail
6
-
Fuel supply line

10. To install, reverse the removal procedure.

  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 1 : Fuel supply line earth retaining clip

  1. Remove and discard the fuel supply line earth retaining clip.

Item 2 : Fuel supply line retaining clips

  1. Remove and discard the fuel supply line retaining clips.

Item 3 : Fuel tank deflector shield retaining clips

  1. Remove and discard the fuel tank deflector shield retaining clips.

Item 5 : Fuel supply line quick release coupling

  1. Disconnect the fuel supply line quick release coupling from the fuel tank fuel supply line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

Fuel Supply Line - 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel > < Fuel Filter Element - 2.0L Duratorq-TDCi (DW) Diesel