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Cooling Fan Motor and Shroud > < Coolant Pump

Focus 2004.75 (07.2004-)

Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel - Radiator Focus 2004.75 (07/2004-)
Removal and Installation

Special Tool(s)

Remover/Installer, Cooling Hose Clamp

303-397 (24-003)

  1. Remove the air deflector.

  1. Detach the hood lock cylinder from the radiator grille and remove the radiator grille.
  1. Secure the air conditioning (A/C) condenser to the front panel (If equipped).
  1. Remove the right-hand head lamp unit.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).

  1. Remove the charge air cooler outlet pipe support bracket retaining bolt.
  1. Drain the cooling system.
    For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03E Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel, General Procedures).
  1. Remove the charge air cooler.
    For additional information, refer to: Charge Air Cooler - 1.6L Duratorq-TDCi (DV) Diesel/2.0L Duratorq-TDCi (DW) Diesel (303-12A Intake Air Distribution and Filtering, Removal and Installation).

8. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Radiator lower coolant hose retaining clamp
See Removal Detail
2
-
Radiator lower coolant hose
3
-
Radiator upper coolant hose retaining clamp
See Removal Detail
4
-
Radiator upper coolant hose
5
-
Radiator degas coolant hose retaining clamp
See Removal Detail
6
-
Radiator degas coolant hose
7
-
Cooling fan motor electrical connector
8
-
Radiator support bracket
See Removal Detail
See Installation Detail
9
-
Radiator
See Removal Detail
10
-
Cooling fan motor and shroud
See Removal Detail
11
-
Radiator lower insulators
See Installation Detail
12
-
Radiator upper insulators

9. To install, reverse the removal procedure.

Removal Details

Item 1 : Radiator lower coolant hose retaining clamp
  1. Using the special tool, disconnect the radiator lower coolant hose.

Item 3 : Radiator upper coolant hose retaining clamp
  1. Using the special tool, disconnect the radiator upper coolant hose.

Item 5 : Radiator degas coolant hose retaining clamp
  1. Using the special tool, disconnect the radiator expansion tank coolant hose.

Item 8 : Radiator support bracket

  1. Disconnect the relay electrical connector (if equipped).

Item 9 : Radiator

CAUTION:
CAUTION:Care must be taken not to damage the cooling fins of the coolant radiator and the A/C condenser when removing the radiator. Failure to follow this instruction could result in coolant leaks or engine overheating.

Item 10 : Cooling fan motor and shroud
  1. Press in the cooling fan motor and shroud retaining clips. Lift up the cooling fan shroud until clear of the retaining brackets. Remove the cooling fan motor and shroud.

Installation Details

Item 11 : Radiator lower insulators

CAUTION:
CAUTION:Inspect the radiator lower insulators for signs of cracking, splitting or damage. Install new radiator lower insulators as necessary. Failure to follow this instruction may result in damage to the radiator.

Item 8 : Radiator support bracket

  1. Connect the relay electrical connector (if equipped).

Cooling Fan Motor and Shroud > < Coolant Pump