ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
303-03 Engine Cooling > < Assembly|Installation|Engine

Focus RS 2003 (09.2002-)

Engine - 2.0L Duratec-RS (Zetec) - Specifications Focus RS 2003 (09/2002-)

Engine Data

Description 2.0L Duratec - RS
Engine Management EEC V/EFI
Emission standard 96 EEC
Fuel Super 97/98 RON unleaded
Identification code HMDA
Firing order 1-3-4-2
Bore 84.8 mm
Stroke 88.0 mm
Capacity 1988 cc
Compression ratio 8:1
Power output at 5500 rpm 158 kW (215 PS)
Torque at 3500 rpm 310 Nm
Idle speed 800 rpm
Maximum permissible engine speed 7100 rpm

Engine Oil

Viscosity/Ambient temperature Type Specification
Recommended engine oil:
SAE 5W30 / below -20°C to above 40°C 		Ford Formula E WSS-M2C913-B
Alternative engine oils:
SAE 10W40 / -20°C to above 40°C Ford XR+ High Performance ACEA A3/B3
SAE 5W40 / below -20°C to above 40°C Ford Formula S ACEA A3/B3

Capacities

Litres
Engine oil
Initial fill including oil filter 4.5
Service fill including oil filter 4.25
Service fill without oil filter 3.75

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Sealing compound for camshaft bearing cover WSK-M2G348-A5
Cylinder block sealing surfaces sealing compound (Hylosil 502) WSK-M4G320-A
Cylinder block sealing surfaces sealing compound (Loctite Ultrablack) (alternative) WSE-M4G320-A2
Crankshaft position sensor sealing compound ESW-1C155-A
Crankshaft position sensor sealing compound (alternative) WSD-M1C-226-A
Sealant, oil pan WSE-M4G323-A6
Thread locking material SDM-M4G9107-A
Injector nozzle O-ring lubricant WSE-M2C903-A1
Silicone grease for spark plug connector seal A696-M1C171-AA
High temperature grease for clutch disc inner splines ESD-M1C220-A

Crankcase

Clearance between cylinder block and lower crankcase: Required spacer shim thickness
0.26 mm - 0.50 mm 0.25 mm
0.51 mm - 0.75 mm 0.50 mm

Valves

Description mm
Valve stem to valve guide clearance
- intake valve 0.017 - 0.064
- exhaust valve 0.017 - 0.064
Intake valve clearance (at 20°C ± 5°C) 0.110 - 0.180
Exhaust valve clearance (at 20°C ± 5°C) 0.270 - 0.340

Cylinder Head

Description mm
Maximum distortion 0.1000
Peak to valley height of mating surface 0.0135

Oil Pressure Specifications

Description bar
Minimum oil pressure at idle speed 1.3
Minimum oil pressure at 4000 rpm 3.7

Torque Specifications

Description Nm lb-ft lb-in
Hose clamps 4 - 35
Intake manifold studs 5 - 44
Intake manifold retaining bolts and nuts 18 13 -
Heat shield to exhaust manifold 10 - 89
Exhaust manifold retaining studs 5 - 44
Catalytic converter to the exhaust manifold 47 35 -
Generator to generator bracket 25 18 -
Intermediate shaft bearing to the bracket 25 18 -
Generator bracket to cylinder block 25 18 -
Transmission flange retaining bolts 47 35 -
Starter motor to transmission 47 35 -
Flywheel to the crankshaft 112 83 -
Engine support insulator to subframe 48 35 -
Engine rear mount to body 48 35 -
Engine rear mount (nut to transmission mount) 133 98 -
Engine front mount to engine 80 59 -
Engine front mount to body 48 35 -
Lower arm to the wheel knuckles 47 35 -
Power assisted steering pump to bracket 24 18 -
Power assisted steering pump bracket 48 35 -
Cylinder head retaining bolts a) - -
Camshaft bearing cap retaining nuts a) - -
Valve cover retaining bolts a) - -
Spark plugs 15 11 -
Timing belt tensioner 25 18 -
Camshaft pulley retaining bolts 68 50 -
Upper timing belt cover retaining bolts 10 - 89
EI ignition coil to bracket cylinder head 21 15 -
Thermostat housing retaining bolts 20 15 -
Fuel distribution pipe 10 - 89
Engine rear lifting eye 16 12 -
Engine rear lifting eye bolt 6 - 53
Engine front lifting eye 47 35 -
Engine oil drain plug 25 18 -
Oil pressure switch 27 20 -
Blanking plug to cylinder block 23 17 -
Heater pipe bracket to lower crankcase 10 - 89
Oil pan to lower crankcase a) - -
Crankcase reinforcement to cylinder block 22 - 16
Oil pump 11 8 -
Oil pick-up tube to oil pump 10 - 89
Water pump 18 13 -
Crankshaft rear oil seal carrier 20 15 -
Drive belt idler pulley 40 30 -
Positive crankcase ventilation (PCV) pipe bracket 23 17 -
Positive crankcase ventilation (PCV) valve 10 - 89
Water pump pulley 24 18 -
Crankshaft pulley 115 85 -
Crankshaft position sensor bracket 21 15 -
Crankshaft position sensor to bracket 8 - 71

a) Refer to procedure in this section.

303-03 Engine Cooling > < Assembly|Installation|Engine