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Diagnosis and Testing > < 307-01A Automatic Transmission-Transaxle - Vehicles With: AG4|Specifications
Automatic Transmission/Transaxle - Vehicles With: AG4 - Transaxle Description Galaxy 2000.75 (04/2000-02/2006)
Description and Operation

The hydraulic control of all the shift valves in the automatic transaxle is electronically regulated by the automatic transaxle control module.

The drive ratios are achieved through two planetary gear sets, three clutches and two clutch plate assemblies.

The power is transferred through the planetary gear sets via the output shaft to the differential.

The torque converter is equipped with a lock-up clutch. The lock-up clutch is engaged as determined by the engine load and vehicle speed, and provides a mechanical link for gears 1 to 4.

The selector lever can only be moved out of the park position when released by an electromagnetic switch which is actuated by the application of the foot brake.

In addition, this lock is indicated by a warning indicator in the instrument cluster which extinguishes when the brake pedal is depressed.

An ignition key lock in the ignition switch ensures that the ignition key cannot be removed except when the selector lever is in the "P" (Park) position.

The timing of gear changes is established by the transaxle control module using fuzzy logic, and depends on the driving situation and the vehicle resistance to motion. The advantage is to provide gear changing according to need, matching the point of change individually in all driving situations.

Extra gear change mapping is carried out automatically on vehicle assent or descent to optimise the gear change point, taking into account the accelerator pedal position and vehicle speed.

Gear change mapping for extreme ascents is matched to the engine output.

Gear change mapping for extremely steep descents is matched to the engine braking force.

The oil pump is driven by the torque converter.

It is important to be aware of the identification letters and classifications when carrying out repairs.
For additional information, refer to Specifications in this section.

New torque converters are equipped with an integrated needle roller bearing on the turbine shaft. The fourth identification letter of the new converters is D, H or J. Previous torque converters with plain bearings are identified by B, C; R, T or V as fourth letter.

Automatic transaxle

 
Item
Part Number
Description
1
Planetary gear set
2
Oil cooler
3
Torque converter
4
Differential
5
Drive pinion
6
Input gear

Automatic transaxle identification

Identification letters and build date of the automatic transaxle

  • Example: CYF 18 01 5
  • CYF = Identification letters
  • 18 = Day
  • 01 = Month
  • 5 = year of manufacture (1995)

Torque converter identification

For additional information, refer to Specifications in this section.

Overview — valve body (1)

 
Item
Part Number
Description
1
Oil drain plug
2
Fluid pan
3
Fluid pan retaining bolt
4
Overflow pipe
5
Permanent magnet
6
Spacer sleeve
7
Gasket
8
Oil filter
9
Valve body assembly retaining bolt
10
Oil filter seal
11
Valve body
12
Electrical connector retaining bolt
13
Electrical connector
14
Conducting foil
15
Plastic pipe
16
O-ring
17
O-ring
18
Manual selector plunger actuating rod

Overview — valve body (2)

 
Item
Part Number
Description
1
Oil pump
2
Retaining ring
3
Shim
4
Steel plate
5
Compression spring
6
Adjusting steel plate
7
Upper spring cup
8
Spring
9
Friction plates
10
Steel plates
11
Lower spring cup
12
3 mm steel plate
13
Clutch plate cage

Overview — clutch and planetary gear input shaft

 
Item
Part Number
Description
1
Reverse clutch
2
Measuring and adjusting shims
3
Low and direct clutch
4
O-ring
5
Direct and overdrive clutch assembly with turbine shaft
6
Thrust bearing and shim
7
Planetary gear input shaft
8
Needle roller bearing
9
Needle roller thrust bearing
10
Annulus gear input shaft
11
Needle roller thrust bearing
12
Needle roller thrust bearing washer
13
Sun gear
14
Needle roller thrust bearing
15
Needle roller thrust bearing washer
16
Transaxle housing with installed one-way clutch and circlips
17
Planetary gear shim
18
Shim
19
Planetary gear input shaft retaining bolt

Overview — low and direct clutch

 
Item
Part Number
Description
1
Retaining segment
2
Clutch plate cage
3
Clutch plate assembly circlip
4
Thrust plate
5
Friction plate
6
1.5 mm steel plate
7
2.0 mm steel plate
8
Compression spring
9
Thrust plate circlip
10
Thrust plate
11
Spring set
12
Servo piston
13
Clutch hub

Overview — reverse gear clutch

 
Item
Part Number
Description
1
Clutch plate assembly circlip
2
Thrust plate
3
Steel plate
4
Friction plate
5
Compression spring
6
Spring set circlip
7
Spring set
8
Spring support ring
9
Servo piston
10
Clutch hub and ball valve

Overview — direct and overdrive clutch with turbine shaft

 
Item
Part Number
Description
1
Clutch plate assembly circlip
2
Thrust plate
3
Friction plate
4
Steel plate
5
Thrust plate with compression spring (the caulked compression spring faces the servo piston)
6
Servo piston circlip
7
Spring retainer
8
Spring
9
Servo piston
10
Clutch hub with turbine shaft
11
O-ring
12
Piston rings

Overview — one-way clutch, reverse clutch plate pack, and planetary gear

 
Item
Part Number
Description
1
Clutch plate cage circlip
2
One-way clutch circlip
3
One-way clutch
4
Belleville washer
5
Thrust plate
6
Friction plate
7
Steel plate
8
Shim
9
Planetary gear set
10
Planetary gear set O-ring
11
Needle roller thrust bearing shim
12
Needle roller thrust bearing
13
Needle roller thrust bearing shim
14
Planetary gear output wheel

Overview — one-way clutch

 
Item
Part Number
Description
1
Cylindrical peg
2
Spring
3
Cage
4
Outer ring
5
Reverse clutch servo piston

Overview — differential bearings

 
Item
Part Number
Description
1
Protective cap
2
Speedometer drive pinion with carrier
3
Vehicle speed sensor (VSS)
4
Front right-hand intermediate driveshaft extension oil seal
5
Oil seal housing
6
O-ring
7
Torque converter housing
8
Shim
9
Bearing race
10
Differential
11
Differential tapper roller bearing
12
Automatic transaxle housing
13
Intermediate shaft oil seal
14
Circlip
15
Front left-hand intermediate driveshaft

Overview — differential

 
Item
Part Number
Description
1
Circlip
2
Speedometer worm gear
3
Bearing race
4
Taper roller bearing
5
Differential housing retaining bolt
6
Differential housing
7
Spur gear
8
Bearing race
9
Pinion gears
10
Pinion gears
11
Pinion gear shaft
12
Securing pin
13
Thrust washer assembly

Overview — planetary gear and output wheel

 
Item
Part Number
Description
1
Tensioning bolt
2
Belleville washer
3
Shim
4
Outer taper roller bearing
5
Bearing race
6
Transaxle housing
7
Needle roller thrust bearing
8
Bearing race
9
Inner taper roller bearing
10
Planetary gear output wheel

Overview — parking lock assembly

 
Item
Part Number
Description
1
Drive gear nut
2
Output shaft drive gear
3
Taper roller bearing
4
Bearing race
5
Bearing cover bolt
6
Output shaft bearing cover
7
Shim
8
Parking pawl gear wheel
9
Circlip
10
Washer
11
Parking pawl spindle
12
Return spring
13
Parking pawl
14
Support plate retaining bolt
15
Support plate
16
Guide plate
17
Selector shaft oil seal
18
Selector shaft lock washer
19
Selector shaft retaining bolt
20
Detent spring retaining bolt
21
Detent spring
22
Detent spring retaining bolt
23
Detent spring
24
Selector shaft expanding collet
25
Engagement lever
26
Selector shaft

Overview — output shaft

 
Item
Part Number
Description
1
Output shaft bearing housing
2
O-ring
3
Output shaft oil seal
4
Bearing race
5
Output shaft taper roller bearing
6
Output shaft
7
Securing bolt
8
Output shaft needle roller bearing
9
Transaxle housing

Sequential shifting

From MY 2001, the 4-speed automatic transaxle is equipped with a sequential shift function. With this, the gears can be selected manually. For additional information, refer to Section  307-05 Automatic Transmission/Transaxle External Controls.

The transaxle itself remains unchanged. There are only a few new components and changes to the transaxle control module:

  • Gear indicator display in the instrument cluster
  • New shift alley with selector lever
  • Revised automatic transaxle control module

Solenoid valves

Three shift solenoid valves SS1, SS2 and SS3 are used to obtain gear ratios.

The shift solenoid valve SS4 activates the lock-up clutch modulation valve.

The shift solenoid valves SS5 and SS6 are supplementary valves which affect selection changes and are only controlled during gear changes.

The subsequent table indicated which clutches and bands are activated in the individual gears.

Reference Table: Clutch and Band Application

Gear Reverse Band 2/4 Band 1/3 Clutch Reverse Clutch 2/4 Clutch One-Way-Clutch Torque Converter Clutch
R X X
1H X X
1M X X X
2H X X
2M X X X
3H X X
3M X X X
4H X X
4M X X X

H = hydraulic, M = mechanical, X = clutch/band is engaged

Diagnosis and Testing > < 307-01A Automatic Transmission-Transaxle - Vehicles With: AG4|Specifications