Galaxy 2000.75 (04.2000-02.2006) Workshop Manual
- Mechanical Repairs
- 1 General Information
- 100 Service Information
- 100-00 General Information
- 100-01 Identification Codes
- Description and Operation
- 100-02 Jacking and Lifting
- Description and Operation
- 100-04 Noise, Vibration and Harshness
- Diagnosis and Testing
- 100 Service Information
- 2 Chassis
- 204 Suspension
- 204-00 Suspension System - General Information
- 204-00 Suspension System - General Information|Specifications
- Diagnosis and Testing
- Suspension System
- General Procedures
- 204-01 Front Suspension
- Description and Operation
- Front Suspension
- Diagnosis and Testing
- Front Suspension
- Removal and Installation
- 204-01 Front Suspension|Specifications
- Description and Operation
- 204-02 Rear Suspension
- 204-02 Rear Suspension|Specifications
- Description and Operation
- Diagnosis and Testing
- Rear Suspension
- 204-04 Wheels and Tires
- Diagnosis and Testing
- Wheels and Tires
- Removal and Installation
- 204-04 Wheels and Tires|Specifications
- Diagnosis and Testing
- 204-00 Suspension System - General Information
- 205 Driveline
- 205-04 Front Drive Halfshafts
- Description and Operation
- Front Drive Halfshafts
- Diagnosis and Testing
- Front Drive Halfshafts
- Removal and Installation
- 205-04 Front Drive Halfshafts|Specifications
- Description and Operation
- 205-04 Front Drive Halfshafts
- 206 Brake System
- 206-00 Brake System - General Information
- Description and Operation
- Brake System
- Diagnosis and Testing
- Emergency Brake Assist (EBA)
- Brake System
- General Procedures
- Description and Operation
- 206-03 Front Disc Brake
- 206-03 Front Disc Brake|Specifications
- Description and Operation
- Diagnosis and Testing
- Front Disc Brake
- Removal and Installation
- Front Disc Brake
- Diagnosis and Testing
- 206-04 Rear Disc Brake
- Description and Operation
- Rear Disc Brake
- Diagnosis and Testing
- Rear Disc Brake
- Removal and Installation
- 206-04 Rear Disc Brake|Specifications
- Description and Operation
- 206-05 Parking Brake and Actuation
- Description and Operation
- Parking Brake
- Diagnosis and Testing
- Parking Brake
- General Procedures
- Parking Brake Cable Adjustment
- Removal and Installation
- 206-05 Parking Brake and Actuation|Specifications
- Description and Operation
- 206-06 Hydraulic Brake Actuation
- 206-06 Hydraulic Brake Actuation|Specifications
- Description and Operation
- Diagnosis and Testing
- Hydraulic Brake Actuation
- Removal and Installation
- Hydraulic Brake Actuation
- Diagnosis and Testing
- 206-07 Power Brake Actuation
- 206-07 Power Brake Actuation|Specifications
- Description and Operation
- Brake Booster
- Diagnosis and Testing
- 206-09A Anti-Lock Control
- 206-09A Anti-Lock Control|Specifications
- Description and Operation
- Anti-Lock Control
- Diagnosis and Testing
- 206-09B Anti-Lock Control - Traction Control
- Description and Operation
- Anti-Lock Control - Traction Control
- Diagnosis and Testing
- Anti-Lock Control - Traction Control
- Removal and Installation
- 206-09B Anti-Lock Control - Traction Control|Specifications
- Description and Operation
- 206-09C Anti-Lock Control - Stability Assist
- Description and Operation
- Anti-Lock Control - Stability Assist
- Diagnosis and Testing
- 206-09C Anti-Lock Control - Stability Assist|Specifications
- Description and Operation
- 206-00 Brake System - General Information
- 211 Steering System
- 211-00 Steering System - General Information
- 211-00 Steering System - General Information|Specifications
- Description and Operation
- Diagnosis and Testing
- Steering System
- 211-02 Power Steering
- 211-03 Steering Linkage
- 211-03 Steering Linkage|Specifications
- Diagnosis and Testing
- Steering Linkage
- Removal and Installation
- 211-04 Steering Column
- 211-04 Steering Column|Specifications
- Diagnosis and Testing
- Steering Column
- Removal and Installation
- Ignition Switch Lock Cylinder
- Steering Wheel
- Steering Column
- Disassembly and Assembly
- 211-05 Steering Column Switches
- Diagnosis and Testing
- Steering Column Switches
- General Procedures
- Key Release Cable Adjustment
- Removal and Installation
- Diagnosis and Testing
- 211-00 Steering System - General Information
- 204 Suspension
- 3 Powertrain
- 303 Engine
- 303-00 Engine System - General Information
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Bearing Inspection
- Camshaft Bearing Journal Diameter
- Camshaft Bearing Journal Clearance
- Camshaft End Play
- Camshaft Surface Inspection
- Crankshaft End Play
- Camshaft Lobe Lift
- Crankshaft Main Bearing Journal Diameter
- Crankshaft Main Bearing Journal Clearance
- Piston Diameter
- Cylinder Bore Taper
- Piston Ring End Gap
- Piston Pin Diameter
- Piston Pin to Bore Diameter
- Piston Inspection
- Piston Ring-to-Groove Clearance
- Connecting Rod Large End Bore
- Connecting Rod Bearing Journal Clearance
- Valve Stem Diameter
- Cylinder Head Distortion
- Exhaust Manifold Cleaning and Inspection
- Valve Seat Inspection
- Flywheel Inspection
- Diagnosis and Testing
- 303-01A Engine - 2.0L
- 303-01A Engine - 2.0L|Specifications
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Intake Manifold
- Crankshaft Front Seal
- Valve Cover
- Crankshaft Rear Seal
- Valve Seals
- Camshaft
- Exhaust Manifold
- Cylinder Head
- In-vehicle Repair|Oil Pan
- Timing Chain
- Engine Mount - Vehicles With: Manual Transaxle
- Removal
- Engine - Vehicles With: Manual Transaxle
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01B Engine - 2.3L
- 303-01B Engine - 2.3L|Specifications
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Intake Manifold
- Crankshaft Front Seal
- Valve Cover
- Crankshaft Rear Seal
- Valve Seals
- Camshaft
- Timing Chain
- Exhaust Manifold
- Cylinder Head
- In-vehicle Repair|Oil Pan
- Engine Mount - Vehicles With: Manual Transaxle
- Removal
- Engine - Vehicles With: Automatic Transaxle
- Engine - Vehicles With: Manual Transaxle
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- 303-01C Engine - 2.8L
- Description and Operation
- 303-01C Engine - 2.8L|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Intake Manifold
- Valve Cover
- Crankshaft Front Seal
- Crankshaft Rear Seal
- Valve Seals
- Camshaft
- Timing Chain
- Exhaust Manifold
- Cylinder Head
- In-vehicle Repair|Oil Pan
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01C Engine - 2.8L|Specifications
- Description and Operation
- 303-01D Engine - 1.9L Diesel
- 303-01D Engine - 1.9L Diesel|Specifications
- Description and Operation
- 303-01D Engine - 1.9L Diesel|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Intake Manifold - 1.9L Diesel (130 PS-115 PS)
- Valve Cover
- Intake Manifold - 1.9L Diesel (90 PS)
- Crankshaft Front Seal
- Crankshaft Rear Seal
- Valve Seals
- Camshaft
- Camshaft Seal
- Timing Belt
- Exhaust Manifold - 1.9L Diesel (90 PS)
- Exhaust Manifold - 1.9L Diesel (130 PS-115 PS)
- Cylinder Head - 1.9L Diesel (130 PS-115 PS)
- Cylinder Head - 1.9L Diesel (90 PS)
- Removal
- In-vehicle Repair|Engine
- Disassembly
- Engine - 1.9L Diesel (130 PS-115 PS)
- Engine - 1.9L Diesel (90 PS)
- Disassembly and Assembly of Subassemblies
- 303-03A Engine Cooling - 2.8L-2.0L-2.3L
- Description and Operation
- Engine Cooling
- Diagnosis and Testing
- General Procedures
- Engine Cooling
- 303-03A Engine Cooling - 2.8L-2.0L-2.3L|Specifications
- Description and Operation
- 303-03B Engine Cooling - 1.9L Diesel
- 303-03B Engine Cooling - 1.9L Diesel|Specifications
- Description and Operation
- Engine Cooling
- Diagnosis and Testing
- General Procedures
- Engine Cooling
- 303-04A Fuel Charging and Controls - 2.0L-2.3L
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- 303-04A Fuel Charging and Controls - 2.0L-2.3L|Specifications
- Description and Operation
- 303-04B Fuel Charging and Controls - 2.8L
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- 303-04B Fuel Charging and Controls - 2.8L|Specifications
- Description and Operation
- 303-04C Fuel Charging and Controls - 1.9L Diesel
- 303-04C Fuel Charging and Controls - 1.9L Diesel|Specifications
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- 303-04D Fuel Charging and Controls - Turbocharger
- Description and Operation
- Turbocharger
- Diagnosis and Testing
- Turbocharger
- Removal and Installation
- 303-04D Fuel Charging and Controls - Turbocharger|Specifications
- Description and Operation
- 303-05 Accessory Drive
- 303-05 Accessory Drive|Specifications
- Description and Operation
- Accessory Drive
- Diagnosis and Testing
- Accessory Drive
- Removal and Installation
- 303-06 Starting System
- 303-06 Starting System|Specifications
- Description and Operation
- Starting System
- Diagnosis and Testing
- Starting System
- Removal and Installation
- 303-07A Engine Ignition
- Description and Operation
- Engine Ignition
- Diagnosis and Testing
- Engine Ignition
- Removal and Installation
- 303-07A Engine Ignition|Specifications
- Description and Operation
- 303-07B Glow Plug System
- 303-07B Glow Plug System|Specifications
- Description and Operation
- Glow Plug System
- Diagnosis and Testing
- 303-08 Engine Emission Control
- 303-08 Engine Emission Control|Specifications
- Description and Operation
- 303-12 Intake Air Distribution and Filtering
- Description and Operation
- Diagnosis and Testing
- Intake Air Distribution and Filtering
- Removal and Installation
- Intake Air Distribution and Filtering
- Diagnosis and Testing
- Description and Operation
- 303-13 Evaporative Emissions
- Description and Operation
- Evaporative Emissions
- Diagnosis and Testing
- Evaporative Emissions
- Removal and Installation
- Description and Operation
- 303-14A Electronic Engine Controls - 2.0L-2.3L
- 303-14A Electronic Engine Controls - 2.0L-2.3L|Specifications
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- 303-14B Electronic Engine Controls - 2.8L
- 303-14B Electronic Engine Controls - 2.8L|Specifications
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- 303-14C Electronic Engine Controls - 1.9L Diesel
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- 303-14C Electronic Engine Controls - 1.9L Diesel|Specifications
- Description and Operation
- 303-00 Engine System - General Information
- 307 Automatic Transmission-Transaxle
- 307-01A Automatic Transmission-Transaxle - Vehicles With: AG4
- 307-01A Automatic Transmission-Transaxle - Vehicles With: AG4|Specifications
- Description and Operation
- Transaxle Description
- Diagnosis and Testing
- Diagnostic Strategy
- Diagnostic Flow Chart
- Shift Point Road Test
- Preliminary Inspection
- Diagnostics
- Diagnostic Trouble Code Charts
- Special Testing Procedures
- Diagnosis By Symptom
- In-vehicle Repair
- Transmission Fluid Drain and Refill
- Fluid Level Check
- Transmission Fluid Pan, Gasket and Filter
- Main Control Valve Body
- Vehicle Speed Sensor (VSS)
- Turbine Shaft Speed (TSS) Sensor
- Halfshaft Seal LH
- Halfshaft Seal RH
- Transmission Range (TR) Sensor
- Removal
- 307-01B Automatic Transmission-Transaxle - Vehicles With: AG5
- 307-01B Automatic Transmission-Transaxle - Vehicles With: AG5|Specifications
- Description and Operation
- Transmission Description
- Diagnosis and Testing
- 307-02 Transmission-Transaxle Cooling
- Removal and Installation
- 307-02 Transmission-Transaxle Cooling|Specifications
- 307-05 Automatic Transmission-Transaxle External Controls
- 307-05 Automatic Transmission-Transaxle External Controls|Specifications
- Description and Operation
- External Controls
- Diagnosis and Testing
- General Procedures
- Selector Lever Cable Adjustment
- Removal and Installation
- External Controls
- General Procedures
- 307-01A Automatic Transmission-Transaxle - Vehicles With: AG4
- 308 Manual Transmission-Transaxle, Clutch and Transfer Case
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- Description and Operation
- Manual Transaxle and Clutch
- Diagnosis and Testing
- 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
- Description and Operation
- 308-01 Clutch
- Description and Operation
- 308-01 Clutch|Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-01 Clutch|Specifications
- Description and Operation
- 308-02 Clutch Controls
- 308-02 Clutch Controls|Specifications
- Description and Operation
- Diagnosis and Testing
- Clutch Controls
- Removal and Installation
- Clutch Controls
- Diagnosis and Testing
- 308-03A Manual Transmission-Transaxle - Vehicles With: VXT-75-Manual Transaxle
- 308-03A Manual Transmission-Transaxle - Vehicles With: VXT-75-Manual Transaxle|Specifications
- Description and Operation
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Bearing Check
- In-vehicle Repair
- Halfshaft Seal LH
- Halfshaft Seal RH
- Removal
- Transaxle
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- Input Shaft
- Output Shaft
- Differential
- Assembly
- Manual Transaxle
- Diagnosis and Testing
- 308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT350)
- 308-03B Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT350)|Specifications
- Description and Operation
- Manual Transaxle
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Bearing Check
- In-vehicle Repair
- Halfshaft Seal LH
- Halfshaft Seal RH
- Removal
- Transaxle - 2.8L
- Transaxle - 1.9L Diesel
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: VXT-75-Manual Transaxle
- 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: VXT-75-Manual Transaxle|Specifications
- Description and Operation
- Diagnosis and Testing
- External Controls
- Removal and Installation
- Gearshift Cables
- Gearshift Linkage
- Disassembly and Assembly
- External Controls
- Diagnosis and Testing
- 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (MT350)
- Description and Operation
- External Controls
- Diagnosis and Testing
- External Controls
- Removal and Installation
- Gearshift Cables
- Gearshift Linkage
- Disassembly and Assembly
- 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: 6-Speed Manual Transmission (MT350)|Specifications
- Description and Operation
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 309 Exhaust System
- 309-00 Exhaust System
- 310 Fuel System
- 310-00 Fuel System - General Information
- Description and Operation
- Fuel System
- Diagnosis and Testing
- Fuel System
- General Procedures
- Description and Operation
- 310-01 Fuel Tank and Lines
- 310-01 Fuel Tank and Lines|Specifications
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- 310-02 Acceleration Control
- Diagnosis and Testing
- Acceleration Control - 2.0L-2.3L
- Acceleration Control - 2.8L-1.9L Diesel
- Removal and Installation
- Diagnosis and Testing
- 310-03 Speed Control
- Description and Operation
- Speed Control
- Diagnosis and Testing
- Speed Control - Vehicles Built From: 10-2002 2.0L-2.3L, Vehicles With: Steering Column Speed Control Switch
- Speed Control - Vehicles Built Up To: 10-2002 2.0L-2.3L, Vehicles With: Steering Column Speed Control Switch
- Speed Control - Vehicles Built Up To: 10-2001 2.0L-2.3L, Vehicles With: Steering Wheel Speed Control Switches
- Speed Control - Vehicles Built From: 10-2002 2.0L-2.3L, Vehicles With: Steering Wheel Speed Control Switches
- Speed Control - Vehicles Built From: 11-2001 Vehicles Built Up To: 04-2002 2.0L-2.3L, Vehicles With: Steering Wheel Speed Contro
- Speed Control - Vehicles Built From: 05-2002 Vehicles Built Up To: 10-2002 2.0L-2.3L, Vehicles With: Steering Wheel Speed Contro
- Speed Control - Vehicles Built From: 10-2002 2.8L-1.9L Diesel, Vehicles With: Steering Column Speed Control Switch
- Speed Control - Vehicles Built Up To: 10-2002 2.8L-1.9L Diesel, Vehicles With: Steering Column Speed Control Switch
- Speed Control - Vehicles Built Up To: 10-2001 2.8L-1.9L Diesel, Vehicles With: Steering Wheel Speed Control Switches
- Speed Control - Vehicles Built From: 11-2001 Vehicles Built Up To: 10-2002 2.8L-1.9L Diesel, Vehicles With: Steering Wheel Speed
- Removal and Installation
- Description and Operation
- 310-00 Fuel System - General Information
- 303 Engine
- 4 Electrical
- 412 Climate Control System
- 412-00 Climate Control System - General Information
- 412-00 Climate Control System - General Information|Specifications
- Diagnosis and Testing
- Climate Control System
- General Procedures
- Spring Lock Coupling
- Air Conditioning (A-C) Clutch Air Gap Adjustment
- Electronic Leak Detection
- Fluorescent Dye Leak Detection
- Air Conditioning (A-C) System Recovery, Evacuation and Charging
- Vacuum Leak Detection
- Air Distribution System Cleaning
- Refrigerant Oil Adding
- Contaminated Refrigerant Handling
- 412-01 Air Distribution and Filtering
- Description and Operation
- Diagnosis and Testing
- Air Distribution and Filtering
- Removal and Installation
- Air Distribution and Filtering
- Diagnosis and Testing
- Description and Operation
- 412-02A Heating and Ventilation
- 412-02A Heating and Ventilation|Specifications
- Description and Operation
- Heating and Ventilation
- Diagnosis and Testing
- Heating and Ventilation
- Removal and Installation
- Blower Motor
- Heater Core Housing
- Disassembly and Assembly
- 412-02B Auxiliary Heating
- 412-02B Auxiliary Heating|Specifications
- Description and Operation
- Booster Heater
- Auxiliary Heater
- Diagnosis and Testing
- Auxiliary Heater
- Booster Heater
- Removal and Installation
- Booster Heater
- Auxiliary Heater Core Housing
- Auxiliary Coolant Flow Pump
- Disassembly and Assembly
- 412-03A Air Conditioning
- 412-03A Air Conditioning|Specifications
- Description and Operation
- Air Conditioning
- Diagnosis and Testing
- Air Conditioning
- Removal and Installation
- Air Conditioning (A-C) Compressor - 2.0L-2.3L
- Air Conditioning (A-C) Compressor - 2.8L
- Clutch and Clutch Field Coil
- Air Conditioning (A-C) Compressor - 1.9L Diesel
- Evaporator Core
- De-Icing Switch - 2.0L-2.3L, Vehicles With: Automatic Temperature Control
- High-Pressure Cutoff Switch
- Condenser Core
- Condenser Core - 1.9L TDI (Pumpe-Düse) Diesel (130 PS)
- Receiver Drier
- Compressor Manifold and Tube Assembly
- Thermostatic Expansion Valve
- Evaporator Outlet Line
- Evaporator Inlet Line
- Compressor to Condenser Discharge Line
- Condenser to Evaporator Line
- 412-03B Auxiliary Climate Control
- Description and Operation
- Auxiliary Climate Control
- Diagnosis and Testing
- 412-03B Auxiliary Climate Control|Specifications
- Description and Operation
- 412-04 Control Components
- Description and Operation
- Control Components
- Diagnosis and Testing
- Description and Operation
- 412-00 Climate Control System - General Information
- 413 Instrumentation and Warning Systems
- 413-00 Instrument Cluster and Panel Illumination
- Diagnosis and Testing
- 413-01 Instrument Cluster
- 413-01 Instrument Cluster|Specifications
- Description and Operation
- Instrument Cluster
- Diagnosis and Testing
- Instrument Cluster
- Removal and Installation
- 413-06 Horn
- Diagnosis and Testing
- 413-09 Warning Devices
- Diagnosis and Testing
- 413-08 Information and Message Center
- Diagnosis and Testing
- 413-13 Parking Aid
- 413-13 Parking Aid|Specifications
- Description and Operation
- Parking Aid
- Diagnosis and Testing
- Parking Aid
- General Procedures
- 413-00 Instrument Cluster and Panel Illumination
- 414 Battery and Charging System
- 414-00 Charging System - General Information
- Diagnosis and Testing
- Charging System
- General Procedures
- Diagnosis and Testing
- 414-01 Battery, Mounting and Cables
- Description and Operation
- Battery and Cables
- Diagnosis and Testing
- Diagnosis and Testing|Battery
- General Procedures
- Battery Disconnect
- Removal and Installation
- 414-01 Battery, Mounting and Cables|Specifications
- Description and Operation
- 414-02 Generator and Regulator
- Description and Operation
- 414-02 Generator and Regulator|Specifications
- 414-00 Charging System - General Information
- 415 Information and Entertainment Systems
- 415-00 Information and Entertainment System - General Information
- Diagnosis and Testing
- 415-01 Audio Unit
- Description and Operation
- Diagnosis and Testing
- Audio System
- Removal and Installation
- Audio System
- Diagnosis and Testing
- Description and Operation
- 415-03 Speakers
- Diagnosis and Testing
- 415-02 Antenna
- Diagnosis and Testing
- 415-07 Video System
- Description and Operation
- Video System
- Diagnosis and Testing
- Description and Operation
- 415-00 Information and Entertainment System - General Information
- 417 Lighting
- 417-01 Exterior Lighting
- Description and Operation
- Exterior Lighting
- Diagnosis and Testing
- Headlamps - Vehicles Built Up To: 12-2001
- Headlamps - Vehicles Built From: 01-2002
- Stoplamps - Vehicles Built Up To: 12-2001
- Stoplamps - Vehicles Built From: 01-2002
- Turn Signal and Hazard Lamps - Vehicles Built Up To: 12-2001
- Turn Signal and Hazard Lamps - Vehicles Built From: 01-2002
- Parking, Rear and License Plate Lamps - Vehicles Built Up To: 12-2001
- Parking, Rear and License Plate Lamps - Vehicles Built From: 01-2002
- Fog Lamps - Vehicles Built Up To: 12-2001
- Fog Lamps - Vehicles Built From: 01-2002
- Reversing Lamps - Vehicles Built Up To: 12-2001
- Reversing Lamps - Vehicles Built From: 01-2002
- Headlamp Leveling - Vehicles Built Up To: 12-2001
- Headlamp Leveling - Vehicles Built From: 01-2002
- Trailer Lamps - Vehicles Built Up To: 12-2001
- Trailer Lamps - Vehicles Built From: 01-2002
- General Procedures
- Headlamp Adjustment
- Headlamp Adjustment - Vehicles With: High Intensity Discharge Headlamps
- Headlamp Masking - Vehicles With: High Intensity Discharge Headlamps
- Headlamp Masking
- Front Fog Lamp Adjustment
- Removal and Installation
- High Beam Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps
- Low Beam Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps
- Headlamp Assembly
- Rear Lamp Assembly
- Reversing Lamp
- Headlamp Switch
- Headlamp Leveling Motor
- Front Fog Lamp
- Brake Pedal Position (BPP) Switch
- Stoplamp Switch - 2.0L DOHC-2.3L DOHC-16V
- Stoplamp Switch - Vehicles Built From: 01-2003 2.8L-1.9L TDI (Pumpe-Düse) Diesel
- Stoplamp Switch - Vehicles Built Up To: 01-2003 2.8L-1.9L TDI (Pumpe-Düse) Diesel
- 417-01 Exterior Lighting|Specifications
- Description and Operation
- 417-02 Interior Lighting
- Diagnosis and Testing
- 417-04 Daytime Running Lamps (DRL)
- Description and Operation
- 417-01 Exterior Lighting
- 418 Electrical Distribution
- 418-00 Module Communications Network
- Description and Operation
- Communications Network
- Diagnosis and Testing
- Description and Operation
- 418-01 Module Configuration
- General Procedures
- 418-02 Wiring Harnesses
- 418-02 Wiring Harnesses|Specifications
- Removal and Installation
- 418-00 Module Communications Network
- 419 Electronic Feature Group
- 419-01A Anti-Theft - Active
- 419-01A Anti-Theft - Active|Specifications
- Description and Operation
- Diagnosis and Testing
- Anti-Theft - Active
- Removal and Installation
- Anti-Theft - Active
- Diagnosis and Testing
- 419-01B Anti-Theft - Passive
- Description and Operation
- 419-07A Navigation System - Vehicles With: Radio Navigation System (RNS) 1
- Description and Operation
- Navigation System
- Diagnosis and Testing
- Removal and Installation
- Navigation System
- Description and Operation
- 419-07B Navigation System - Vehicles With: Traffic Pro
- Description and Operation
- Navigation System
- Diagnosis and Testing
- Description and Operation
- 419-10 Multifunction Electronic Modules
- Description and Operation
- Module Controlled Functions
- Diagnosis and Testing
- Generic Electronic Module (GEM)
- Removal and Installation
- Description and Operation
- 419-01A Anti-Theft - Active
- 412 Climate Control System
- 5 Body and Paint
- 501 Body and Paint
- 501-02 Front End Body Panels
- 501-03 Body Closures
- 501-05 Interior Trim and Ornamentation
- Removal and Installation
- Rear Door Trim Panel
- Front Door Trim Panel
- Headliner - Vehicles Without: Auxiliary Climate Control
- Headliner - Vehicles With: Auxiliary Climate Control
- A-Pillar Trim Panel
- B-Pillar Trim Panel
- C-Pillar Trim Panel
- D-Pillar Trim Panel
- Liftgate Trim Panel
- Cowl Side Trim Panel
- Loadspace Trim Panel LH
- Loadspace Trim Panel RH
- Removal and Installation
- 501-09 Rear View Mirrors
- Diagnosis and Testing
- Rear View Mirrors
- Removal and Installation
- Diagnosis and Testing
- 501-10 Seating
- Diagnosis and Testing
- Diagnosis and Testing|Seats
- Removal and Installation
- Front Seat
- Front Seat Backrest
- Rear Seat Backrest
- Seat Track
- Seat Base
- Disassembly and Assembly
- 501-10 Seating|Specifications
- Diagnosis and Testing
- 501-11 Glass, Frames and Mechanisms
- 501-11 Glass, Frames and Mechanisms|Specifications
- Diagnosis and Testing
- Glass, Frames and Mechanisms
- Removal and Installation
- 501-12 Instrument Panel and Console
- Removal and Installation
- 501-14 Handles, Locks, Latches and Entry Systems
- 501-14 Handles, Locks, Latches and Entry Systems|Specifications
- Description and Operation
- Handles, Locks, Latches and Entry Systems
- Diagnosis and Testing
- Locks, Latches and Entry Systems
- General Procedures
- Remote Transmitter Programming
- Removal and Installation
- 501-16 Wipers and Washers
- 501-16 Wipers and Washers|Specifications
- Diagnosis and Testing
- 501-17 Roof Opening Panel
- 501-17 Roof Opening Panel|Specifications
- Diagnosis and Testing
- Roof Opening Panel
- General Procedures
- 501-19 Bumpers
- 501-19 Bumpers|Specifications
- Removal and Installation
- 501-20 Supplemental Restraint System
- 501-20 Supplemental Restraint System|Specifications
- Description and Operation
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- Diagnosis and Testing
- Air Bag Supplemental Restraint System (SRS)
- General Procedures
- 501-25 Body Repairs - General Information
- 501-25 Body Repairs - General Information|Specifications
- Description and Operation
- Description and Usage of Body Repair Literature
- 501-25 Body Repairs - General Information|Symbols
- Environmental Regulations
- Health and Safety Precautions
- Body Construction
- Diagnosis and Damage Evaluation
- Body Sheet Metal
- Establish Repair Method
- Tools and Equipment for Body Repairs
- Straightening
- Alignment Check
- Complete Panel Replacement-Partial Replacement
- Corrosion Prevention
- Corrosion Damage-Corrosion Repair
- Cutting Technique
- Sealer, Underbody Protection Material and Adhesives
- Panel Beating Technique and Smart Repairs
- Paintless Dent Removal
- Joining Techniques
- Plastic Repairs
- Special Repair Techniques
- Impact of Insufficient Repair Quality
- Water Leaks
- Wind Noise
- Noise, Vibration and Harshness
- 501-36 Paint - General Information
- 501-36 Paint - General Information|Specifications
- Description and Operation
- Description and Usage of Paint Literature
- Health and Safety Precautions
- 501-36 Paint - General Information|Symbols
- Environmental Regulations
- Factory Paint Application
- Paintwork Defects and Damage
- Tools and Equipment for Paint Repairs
- Additional Materials
- Refinishing Materials
- Paint Repairs
- Spot Repairs
- Painting Plastic Parts
- Corrosion Prevention
- Color Identification and Chromatics
- Tips and Tricks
- 502 Frame and Mounting
- 502-00 Uni-Body, Subframe and Mounting System
- 501 Body and Paint
- 1 General Information
- Body and Paint
- 5 Body and Paint
- 501 Body and Paint
- 501-25 Body Repairs - General Information
- 501-25 Body Repairs - General Information|Specifications
- Description and Operation
- Description and Usage of Body Repair Literature
- 501-25 Body Repairs - General Information|Symbols
- Environmental Regulations
- Health and Safety Precautions
- Body Construction
- Diagnosis and Damage Evaluation
- Body Sheet Metal
- Establish Repair Method
- Tools and Equipment for Body Repairs
- Straightening
- Alignment Check
- Complete Panel Replacement-Partial Replacement
- Corrosion Prevention
- Corrosion Damage-Corrosion Repair
- Cutting Technique
- Sealer, Underbody Protection Material and Adhesives
- Panel Beating Technique and Smart Repairs
- Paintless Dent Removal
- Joining Techniques
- Plastic Repairs
- Special Repair Techniques
- Impact of Insufficient Repair Quality
- Water Leaks
- Wind Noise
- Noise, Vibration and Harshness
- 501-36 Paint - General Information
- 501-36 Paint - General Information|Specifications
- Description and Operation
- Description and Usage of Paint Literature
- Health and Safety Precautions
- 501-36 Paint - General Information|Symbols
- Environmental Regulations
- Factory Paint Application
- Paintwork Defects and Damage
- Tools and Equipment for Paint Repairs
- Refinishing Materials
- Paint Repairs
- Additional Materials
- Painting Plastic Parts
- Spot Repairs
- Corrosion Prevention
- Color Identification and Chromatics
- Tips and Tricks
- 501-25 Body Repairs - General Information
- 501 Body and Paint
- 5 Body and Paint
