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Transaxle - 2.8L > < Transaxle - 2.8L

Galaxy 2000.75 (04.2000-02.2006)

Automatic Transmission/Transaxle - Vehicles With: AG5 - Transaxle—1.9L Diesel Galaxy 2000.75 (04/2000-02/2006)
Installation

Special Tool(s)

Support Bar, Engine

303-290A (21-140A)

Adapter for 303-290A

303-290-02 (21-140-02)

Adapter for 303-290A

303-290-04A (21-140-04A)

Splined Bit Set (M12/M14)

303-702 (21-253)
General Equipment
Retaining straps
Transmission jack
Steel straight edge
Materials
Name
Specification
Automatic transmission fluid
N052990VX00 

Installation

  1. CAUTION:
    CAUTION:The torque converter must remain at the correct installation depth throughout the whole installation procedure.
    NOTE:
    NOTE:The torque converter studs must be aligned with the engine drive plate holes before any transaxle retaining bolts are installed.
    Install the torque converter.

  1. CAUTION:
    CAUTION:The torque converter hub must engage fully in the oil pump drive gear.
    Check the installation depth of the torque converter.
    • Using a suitable straight edge, check the installation depth between the transaxle flange and the drive plate stud.

  1. NOTE:
    NOTE:Secure the transaxle to the transmission jack with the retaining straps before raising the transaxle.
    Using a suitable transmission jack and wooden block, raise and position the transaxle.
    • Rotate the transaxle approximately 70 degrees counterclockwise during installation.

  1. NOTE:
    NOTE:Do not fully tighten the transaxle retaining bolts at this stage.
    Install the transaxle retaining bolts.
    1. Install the M12 x 40 mm bolt.
    1. Install the M12 x 50 mm bolts.
    1. Install the M12 x 65 mm bolts.
    1. Install the M12 x 60 mm bolts.
    1. Install the M10 x 55 mm bolts.
    1. Install the M12 x 70 mm bolts.

  1. Using the special tool, tighten the transaxle right-hand lower retaining bolt.

  1. Using the special tool, tighten the transaxle right-hand upper retaining bolt.

  1. Using the special tool, tighten the transaxle left-hand retaining bolt.
    • Install the transaxle ground connection.

  1. Using the special tool, tighten the transaxle lower retaining bolt.

  1. NOTE:
    NOTE:Install new torque converter retaining nuts.
    Install the torque converter retaining nuts.
    • Rotate the torque converter to gain access to the remaining nuts.
    • Install the plastic cover.
  1. Lower the vehicle.

  1. Using the special tool, install the transaxle upper retaining bolt.

  1. Tighten the transaxle upper retaining bolt.

  1. Install the starter motor.

  1. NOTE:
    NOTE:Install new transaxle rear mount retaining bolts.
    Install the engine and transaxle rear mount bracket.
    • Tighten the bolts in two stages.
    • Stage 1: 60 Nm.
    • Stage 2: 90 degrees.

  1. NOTE:
    NOTE:Position the engine rear mount.
    Using the special tools, raise the engine and transaxle assembly.

  1. NOTE:
    NOTE:Install a new retaining nut and bolts at position 2 and 3.
    Install the engine and transaxle rear mounting retaining nut and bolts.
    1. Tighten the bolt.
    1. Tighten the bolts and nut in two stages

        2. 1. Stage 1: 90 Nm.

        2. Stage 2: 90 degrees.

    1. Tighten the nut in two stages

        2. 1. Stage 1: 50 Nm.

        2. Stage 2: 90 degrees.

  1. Remove the special tools.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. CAUTION:
    CAUTION:Support the halfshaft. The inner joint must not be bent more than 20 degrees. The outer joint must not be bent more than 50 degrees.
    Attach the left-hand halfshaft to the output shaft drive flange.

  1. CAUTION:
    CAUTION:Support the halfshaft. The inner joint must not be bent more than 20 degrees. The outer joint must not be bent more than 50 degrees.
    NOTE:
    NOTE:Install new center bearing locknuts.
    Attach the right-hand halfshaft and the intermediate shaft to the output shaft drive flange.
    1. Attach the intermediate shaft to the output shaft drive flange.
    1. Attach the center bearing to the bearing carrier.

  1. Using a suitable transmission jack, install the front axle crossmember.
    1. Install the short bolts.
    • Stage 1: 150 Nm.
    • Stage 2: 90 degrees.
    1. Install the long bolts.
    • Stage 1: 150 Nm.
    • Stage 2: 90 degrees.

  1. Install the engine support insulator.
    1. Tighten the bolt.
    1. Tighten the bolts in two stages.
    • Stage 1: 60 Nm.
    • Stage 2: 90 degrees.

  1. Attach the steering gear to the axle crossmember.
    • Connect the headlamp leveling sensor electrical connector.

  1. Attach the exhaust flexible pipe to the exhaust hanger insulators.

  1. Attach the wheel suspension on both sides.
    1. Connect the stabilizer bar connection link to the suspension strut on both sides.
    1. Attach the lower arm to the wheel knuckle on both sides.
  1. Install the wheels and tires on both sides.
    For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

  1. Using the special tool, connect the air intake pipe.

  1. Attach the cable bracket to the transaxle fluid pan (three nuts, one nut shown).

  1. Install the air intake pipe bracket.

  1. Attach the radiator grille opening panel reinforcement to the fender on both sides.

  1. NOTE:
    NOTE:Install new transaxle fluid cooler O-ring seals.
    NOTE:
    NOTE:Check the install position.
    Attach the transaxle fluid cooler to the transaxle case.

  1. Connect the transmission range (TR) sensor electrical connector.

  1. Connect the transaxle control electrical connector.

  1. Attach the selector lever cable to the transaxle.
    1. Attach the selector lever cable to the manual control lever.
    1. Attach the selector lever cable bracket to the transaxle.

  1. Attach the selector lever cable to the selector lever cable bracket.

  1. Connect the starter motor cables.
    • Connect the starter motor electrical connector.
    • Attach the battery cable to the starter motor solenoid.
    • Install the protective cap.

  1. Install the battery tray.

  1. Attach the engine wiring harness rail to the battery tray.

  1. Attach the fuel filter to the battery tray.

  1. Install the battery side cover.

  1. Connect the engine wiring harness electrical connectors.
    • Attach the wiring harness to the battery tray.

  1. Connect the coolant level indicator electrical connector.

  1. Install the the bulkhead cover.

  1. Install the engine upper cover.
  1. Install the hood.
    For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
  1. Check the selector lever position indicator corresponds with the transaxle operation.
  1. If the selector lever position does not correspond with the transaxle operation in all settings, adjust the selector lever cable.
    For additional information, refer to: Selector Lever Cable Adjustment (307-05 Automatic Transmission/Transaxle External Controls, General Procedures).
  1. Install the battery.
    For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Fill the transaxle with automatic transmission fluid.
    For additional information, refer to: Transmission Fluid Drain and Refill (307-01B Automatic Transmission/Transaxle - Vehicles With: AG5, In-vehicle Repair).

Transaxle - 2.8L > < Transaxle - 2.8L