ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Rear Wheel Speed Sensor > < Anti-Lock Control
Anti-Lock Control - Hydraulic Control Unit (HCU) Galaxy 2000.75 (04/2000-02/2006)
Removal and Installation

Name
Specification
DOT 4 Brake Fluid
SAM-6C9103-A 

Removal

CAUTION:
CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
  1. Remove the battery. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. CAUTION:
    CAUTION:The brake fluid reservoir cap must not become contaminated.
    Remove the brake fluid reservoir cap.

  1. NOTE:
    NOTE:It will be necessary to carry out this step on both sides in order to completely drain the brake fluid reservoir.
    Drain the brake fluid reservoir.
    1. Connect one end of a suitable piece of clear plastic pipe to the bleed nipple and place the other end into a suitable container.
    1. Loosen the bleed nipple.
    1. Depress the brake pedal until all the fluid is drained from the brake fluid reservoir.
    1. Tighten the bleed nipple.

  1. Remove the engine compartment noise reduction panel.

  1. Detach the coolant expansion tank from the battery shield and position it to one side.
    1. Disconnect the low level sensor electrical connector.
    1. Remove the coolant tank retaining bolts.

  1. Remove the battery side cover.
    1. Detach the coolant expansion tank hose from the battery side cover.
    1. Remove the battery side cover retaining bolts.

  1. Disconnect the anti-lock brake system (ABS) module electrical connector.

  1. CAUTION:
    CAUTION:Cap the brake tubes to prevent fluid loss or dirt ingress.
    NOTE:
    NOTE:Make a note of the position of the brake tubes, to aid installation.
    Disconnect the brake tubes from the hydraulic control unit (HCU).

  1. Detach the HCU and ABS module from the support bracket.

  1. Remove the HCU to ABS module retaining bolts.
  1. Remove the HCU.

Installation

  1. WARNING:
    WARNING:Make sure that the correct HCU is installed. Failure to follow this instruction may result in personal injury.
    Measure the HCU body depth.
    • Vehicles equipped with anti-lock brake system (ABS): XX mm = 100 mm.
    • Vehicles equipped with traction control: XX mm = 130 mm.
    • Vehicles equipped with stability assist: XX mm = 135 mm.
  1. To install, reverse the removal procedure.
  1. Bleed the brake system. For additional information, refer to Section  206-00 Brake System - General Information.

Rear Wheel Speed Sensor > < Anti-Lock Control