Ford Workshop Service and Repair Manuals
HOME
FEATURES
MENU
INDEX
ABOUT US
Auxiliary Heater Core Housing >
< Auxiliary Coolant Flow Pump
Galaxy 2000.75 (04.2000-02.2006)
Mechanical Repairs
4 Electrical / 412 Climate Control System
412-02B Auxiliary Heating
Description and Operation
Diagnosis and Testing
Removal and Installation
Disassembly and Assembly
Booster Heater
Auxiliary Heating - Booster Heater
Galaxy 2000.75 (04/2000-02/2006)
Disassembly and Assembly
Disassembly
Remove the cooling jacket cover.
Remove the cover from the combustion air blower motor.
Detach overheating sensor and temperature sensor from the cooling jacket.
Discard the O-ring seals.
Remove the control unit bolts.
Remove the blower motor cover.
Remove the control unit.
Disconnect the internal connector.
Detach the cable from the booster heater connector (flame sensor shown removed for clarity).
Unscrew the cable from the glow plug.
Remove the glow plug.
Remove the flame sensor.
Remove the combustion air blower motor.
Discard the gasket.
Remove the burner chamber.
Discard the gasket.
Remove the heat exchanger using a suitable screwdriver.
Discard the O-ring seal.
Assembly
NOTE:
Install new O-rings and gaskets.
NOTE:
Coat the O-ring seals with clean coolant prior to installation.
Assemble the components in the reverse order.
Mechanical Repairs
4 Electrical / 412 Climate Control System
412-02B Auxiliary Heating
Description and Operation
Diagnosis and Testing
Removal and Installation
Disassembly and Assembly
Booster Heater
Auxiliary Heater Core Housing >
< Auxiliary Coolant Flow Pump