ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Reverse Clutch > < Pump Assembly
Automatic Transmission/Transaxle - Vehicles With: AG4 - Transaxle Case Galaxy 2000.75 (04/2000-02/2006)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Installer, Differential Double Lip Oil Seal

308-203 (16-066)

Remover, Differential Bearing Cone

205-176 (15-074)

Installer, Crankshaft Pilot Bearing

303-090 (21-045)

Installer, Rear Hub Bearing Cone

205-296 (15-085)

Installer, Mainshaft Double Lip Oil Seal

308-150 (16-054)

General Equipment
Internal extractor (Schrem 60-70 mm)
Remover (Schrem 49-262)
Spindle (Schrem 62-02)
30 mm diameter drift
Materials
Name
Specification
Automatic transmission fliud
N052162VX00 
Loctite
AMV 185 101 A1 

Disassembly

NOTE:
NOTE:Carefully clean all components and check them for wear and damage.

  1. Using the special tool, remove the inner bearing cone.

  1. Using the special tool, remove the outer bearing cone.

  1. Using a suitable 30 mm diameter drift, remove the output shaft needle roller bearing.

Assembly

NOTE:
NOTE:Lubricate the components and sealing rings with automatic transmission fluid before assembly.

  1. Using the special tool, install the output shaft needle roller bearing.

  1. NOTE:
    NOTE:Make sure that the mating surface of bearing cone and bearing carrier are clean and oil free.
    NOTE:
    NOTE:Install the bearing cone within 30 minutes of applying the Loctite.
    NOTE:
    NOTE:Apply a thin film of Loctice to the bearing carrier.
    Using the special tool, install the planetary gear output wheel outer bearing cone.

  1. NOTE:
    NOTE:Make sure that the mating surface of bearing cone and bearing carrier are clean and oil free.
    NOTE:
    NOTE:Install the bearing cone within 30 minutes of applying the Loctite.
    NOTE:
    NOTE:Apply a thin film of Loctice to the bearing carrier.
    Using the special tool, install the planetary gear output wheel inner bearing cone.

Reverse Clutch > < Pump Assembly