Removal and Installation Removal Vehicles with 90 PS or 115 PS diesel engine | -
Drain the air conditioning (A/C) system. For additional information, refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures). | All vehicles | -
Drain the cooling system. For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 1.9L Diesel, General Procedures). | | -
Remove the cooling fan motor and shroud. For additional information, refer to: Cooling Fan Motor and Shroud (303-03B Engine Cooling - 1.9L Diesel, Removal and Installation). | Vehicles with 90 PS or 115 PS diesel engine | -
Remove the retaining clip and disconnect the radiator upper hose from the radiator. | | -
Detach the power steering line from the radiator. | | -
Detach the power steering line from the A/C condenser. | | -
CAUTION:Cap the refrigerant lines and the condenser core to prevent dirt ingress. Disconnect the refrigerant lines from the condenser core. | | -
CAUTION:Cap the refrigerant lines and the condenser core to prevent dirt ingress. Disconnect the refrigerant lines from the condenser core. | Vehicles with 130 PS diesel engine | -
Remove the retaining clip and disconnect the radiator upper hose from the radiator. | | -
Remove the radiator right-hand upper retaining bolt. | | -
Remove the radiator left-hand upper retaining bolt. | All vehicles | -
Raise and support the vehicle. For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). | Vehicles with 90 PS or 115 PS diesel engine | -
Remove the radiator right-hand retaining bolt. | | -
Remove the radiator left-hand retaining bolt. | Vehicles with 130 PS diesel engine | -
Remove the retaining clip and disconnect the radiator lower hose from the radiator. | | -
Remove the radiator right-hand lower retaining bolt. | | -
Remove the radiator left-hand lower retaining bolt. | All vehicles Vehicles with 90 PS or 115 PS diesel engine | -
Remove the charge air cooler from the radiator. | | -
Remove the radiator from the A/C condenser core. | Installation | -
NOTE:Install new refrigerant line O-ring seals. To install, reverse the removal procedure. | |