ford Workshop Repair Guides

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Hydraulic System > < Torque Converter
Automatic Transmission/Transaxle - Geartrain Maverick 2001 (12/2000-07/2004)
Description and Operation

The geartrain includes the planetary gearsets, apply components, and final drive gearset and differential.

Planetary Gearsets

The automatic transaxle has two planetary gearsets to provide operation in reverse and four forward speeds. The gearsets are comprised of the following components:

  • Low/intermediate sun gear assembly.
  • Low/intermediate carrier assembly.
  • Low/intermediate ring gear assembly.
  • Reverse/overdrive sun gear and shell assembly.
  • Reverse/overdrive carrier assembly.
  • Reverse/overdrive ring gear assembly.

 
Item
Part Number
Description
1
7H229
Sun gear assembly — low/intermediate
2
7A398
Carrier assembly — low/intermediate
3
7A153
Ring gear assembly — low/intermediate
4
7A626
Sun gear and shell assembly — reverse/overdrive
5
7D066
Carrier assembly — reverse/overdrive
6
7A153
Ring gear assembly — reverse/overdrive
7
Splined together
8
Splined together

Drive Chain Assembly

 
Item
Part Number
Description
1
7A153
Ring gear assembly — reverse/overdrive
2
7G249
Drive chain
3
7G132
Driven sprocket assembly

Drive Chain and Sprockets

A chain drive transfers torque from the torque converter turbine to the planetary gearsets. The chain drive is composed of the following components:

  • Reverse/overdrive ring gear assembly which acts as a drive sprocket.
  • Driven sprocket.
  • Drive chain.

The drive chain connects the reverse/overdrive sun gear with the driven sprocket. The final drive sun gear located on top of the driven sprocket meshes with the final drive gearset.

The final drive consists of a planetary gearset that transfers and multiplies torque from the planetary gearsets to the differential. The final drive consists of the following components:

  • Final drive sun gear: is chain driven by the reverse/overdrive ring gear assembly and transfers torque to the final drive carrier.
  • Final drive carrier: the final drive carrier acts as the driven member and is part of the differential case.
  • Final drive ring gear: is held by the converter housing and is always the held member of the final drive planetary gearset.

Differential

 
Item
Part Number
Description
1
4204
Differential case (with final drive carrier)
2
7F453
Ring gear — final drive
3
4211
Pinion shaft — differential
4
4230
Pinion thrust washer — differential
5
4228
Side gear thrust washer — differential
6
4236
Side gear — differential
7
4215
Pinion gear — differential

The differential assembly drives the differential pinion gears and the differential side gears which in turn drive the front wheel driveshaft and joints, and provides differential action if driving wheels are turning at different speeds. The differential assembly consists of the following components:

  • Differential case (part of the final drive carrier).
  • Two pinion gears supported by a pinion shaft.
  • Two side gears supported by the differential case and halfshafts.

Hydraulic System > < Torque Converter