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307-01 Automatic Transmission-Transaxle|Description and Operation > < Clutch Pedal Position (CPP) Switch

Maverick 2001 (12.2000-07.2004)

Automatic Transmission/Transaxle - Specifications Maverick 2001 (12/2000-07/2004)

General Specifications

Item Specification
Fluid
Motorcraft MERCON(R)Multi-Purpose (ATF) Transmission Fluid XT-2-QDX MERCON(R)
Fluid Capacity
All 9.5L (10 quarts)
Lubricant
Multi-Purpose Grease D0AZ-19584-AA ESB-M1C93-B
Sealant
Pipe Sealant with Teflon D8AZ-19554-A or XW7Z-19554-AA WSK-M2G350-A2

End Play Specifications

Description mm inch
Low/intermediate carrier assembly pinion gear end play
  • 0.15-
  • 0.72
  • 0.005-
  • 0.028
Final drive carrier assembly pinion gear end play
  • 0.17-
  • 0.65
  • 0.006-
  • 0.025

Band and Clutch Application Chart A

Selector Position (2/4) Band Forward Clutch Direct Clutch Coast Clutch Low/Rev Clutch Reverse Clutch
REV X X
1st X
2nd X X
3rd X X
4th X X/I X
M- 3rd X X X
M- 2nd X X X
M-1st X X X

X = Transmits torque

I = Ineffective

Band and Clutch Application Chart B

Selector Position Forward One-Way Clutch Low One-Way Clutch Engine Braking
Drive Coast Drive Coast
REV X/I Yes
1st X OR X OR No
2nd X OR OR OR No
3rd X OR OR OR No
4th OR OR OR OR Yes
M- 3rd X OR OR Yes
M- 2nd X OR OR Yes
M-1st X X Yes

X = Transmits torque

OR = Overrunning

I = Ineffective

Line Pressure Chart

Line Pressure Idle Stall
Range Selector Position kPa psi kPa psi
Park, Neutral 441-524 64-76 1,786-2,027 259-294
Reverse 441-524 64-76 1,158-1,269 168-184
D 324-372 47-54 1,158-1,269 168-184
2 324-372 47-54 1,158-1,269 168-184
1 324-372 47-54 1,158-1,269 168-184

Forward/Coast Clutch Pack

Description mm inch
Clutch pack clearance
  • 0.23-
  • 0.96
  • 0.009-
  • 0.037
Retaining ring thickness
  • 1.43-
  • 1.53
  • 0.056-
  • 0.060
Retaining ring thickness
  • 1.59-
  • 1.69
  • 0.062-
  • 0.066
Retaining ring thickness
  • 1.75-
  • 1.85
  • 0.068-
  • 0.072
Retaining ring thickness
  • 1.92-
  • 2.02
  • 0.075-
  • 0.079

Reverse Clutch Pack

Description mm inch
Clutch plate to retaining ring
  • 0.33-
  • 0.89
  • 0.013-
  • 0.035
Retaining ring thickness
  • 1.39-
  • 1.49
  • 0.054-
  • 0.058
Retaining ring thickness
  • 1.53-
  • 1.63
  • 0.060-
  • 0.064
Retaining ring thickness
  • 1.68-
  • 1.78
  • 0.066-
  • 0.070

Direct Clutch Pack

Description mm inch
Clutch plate to retaining ring
  • 0.73-
  • 1.42
  • 0.028-
  • 0.055
Retaining ring thickness
  • 1.28-
  • 1.38
  • 0.050-
  • 0.054
Retaining ring thickness
  • 1.39-
  • 1.49
  • 0.054-
  • 0.058
Retaining ring thickness
  • 1.52-
  • 1.62
  • 0.060-
  • 0.063
Retaining ring thickness
  • 1.65-
  • 1.75
  • 0.064-
  • 0.068

Low/Reverse Clutch Pack

Description mm inch
Clutch plate to retaining ring
  • 0.30-
  • 1.10
  • 0.012
  • 0.043
Pressure plate sizes
  • 2.57-
  • 2.47
  • 0.101-
  • 0.097
Pressure plate sizes
  • 2.36-
  • 2.26
  • 0.092-
  • 0.088
Pressure plate sizes
  • 2.16-
  • 2.06
  • 0.085-
  • 0.081

Intermediate and Overdrive Servo

Description mm inch
Servo travel, wide groove
  • 2.44-
  • 4.94
  • 0.096-
  • 0.194

Intermediate/Overdrive Servo Apply Rod

Part Number Number of Rings Rod Length
F3RP-7H188-CB 0
  • 108.1 mm
  • (4.25 in)
F3RP-7H188-BB 1
  • 107.1 mm
  • (4.21 in)
F3RP-7H188-AB 2
  • 105.7 mm
  • (4.16 in)

Reverse/Overdrive Carrier Assembly Pinion Gear

Description mm inch
End play
  • 0.15-
  • 0.72
  • 0.005-
  • 0.028

Gear Ratios

Gear Range Ratios
First 2.889:1
Second 1.571:1
Third 1:1
Fourth 0.689:1
Reverse 2.31:1
Final Drive 3.77:1

Pump Gear End

Description mm inch
Drive gear clearance
  • 0.05-
  • 0.08
  • 0.002-
  • 0.003

Drive Sprocket Alignment No. 10 Thrust Washer

Description mm inch
Drive sprocket-to-converter housing thrust washer AA:
  • 1.51-
  • 1.41
  • 0.059-
  • 0.052
Drive sprocket-to-converter housing thrust washer BA:
  • 1.77-
  • 1.67
  • 0.069-
  • 0.065
Drive sprocket-to-converter housing thrust washer CA:
  • 2.03-
  • 1.93
  • 0.079-
  • 0.075
Drive sprocket-to-converter housing thrust washer DA:
  • 2.29-
  • 2.19
  • 0.090-
  • 0.086
Distance measured during gauging procedure and appropriate thrust washer AA:
  • 1.12-
  • 0.86
  • 0.044-
  • 0.033
Distance measured during gauging procedure and appropriate thrust washer BA:
  • 0.85-
  • 0.60
  • 0.033-
  • 0.023
Distance measured during gauging procedure and appropriate thrust washer CA:
  • 0.59-
  • 0.34
  • 0.023-
  • 0.013
Distance measured during gauging procedure and appropriate thrust washer DA:
  • 0.33-
  • 0.08
  • 0.012-
  • 0.003

Driven Sprocket Alignment No. 11 Shim

Description mm inch
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim AB:
  • 2.20-
  • 2.10
  • 0.086-
  • 0.082
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim BB:
  • 2.02-
  • 1.92
  • 0.079-
  • 0.075
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim CB:
  • 1.85-
  • 1.75
  • 0.072-
  • 0.068
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim DB:
  • 1.67-
  • 1.57
  • 0.065-
  • 0.061
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim EB:
  • 1.50-
  • 1.40
  • 0.059-
  • 0.052
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim FB:
  • 1.32-
  • 1.22
  • 0.051-
  • 0.048
Distance measured during gauging procedure and appropriate thrust bearing shim AB:
  • 14.34-
  • 14.1
  • 0.564-
  • 0.557
Distance measured during gauging procedure and appropriate thrust bearing shim BB:
  • 14.16-
  • 14.00
  • 0.557-
  • 0.551
Distance measured during gauging procedure and appropriate thrust bearing shim CB:
  • 13.99-
  • 13.83
  • 0.551-
  • 0.544
Distance measured during gauging procedure and appropriate thrust bearing shim DB:
  • 13.82-
  • 13.66
  • 0.544-
  • 0.537
Distance measured during gauging procedure and appropriate thrust bearing shim EB:
  • 13.65-
  • 13.49
  • 0.537-
  • 0.531
Distance measured during gauging procedure and appropriate thrust bearing shim FB:
  • 13.48-
  • 13.32
  • 0.531-
  • 0.524

Differential End Play No. 14 Shim

Description mm inch
Differential case-to-converter housing thrust bearing shim AA (sizes)
  • 1.08-
  • 0.98
  • 0.042-
  • 0.038
Differential case-to-converter housing thrust bearing shim BA (sizes)
  • 1.38-
  • 1.28
  • 0.054-
  • 0.050
Differential case-to-converter housing thrust bearing shim CA (sizes)
  • 1.67-
  • 1.57
  • 0.065-
  • 0.061
Differential case-to-converter housing thrust bearing shim DA (sizes)
  • 1.97-
  • 1.87
  • 0.077-
  • 0.161
Differential case-to-converter housing thrust bearing shim EA (sizes)
  • 2.27-
  • 2.17
  • 0.089-
  • 0.085
Distance measured during gauging procedure and appropriate thrust bearing shim AA
  • 130.76-
  • 130.46
  • 5.148-
  • 5.136
Distance measured during gauging procedure and appropriate thrust bearing shim BA
  • 130.45-
  • 130.16
  • 5.135-
  • 5.124
Distance measured during gauging procedure and appropriate thrust bearing shim CA
  • 130.15-
  • 129.87
  • 5.124-
  • 5.112
Distance measured during gauging procedure and appropriate thrust bearing shim DA
  • 129.88-
  • 129.57
  • 5.112-
  • 5.101
Distance measured during gauging procedure and appropriate thrust bearing shim EA
  • 129.56-
  • 129.27
  • 5.100-
  • 5.089

Pump Assembly Rotating Torque

Description mm inch
Drive shaft rotational torque 0.3 2.6

Torque Specifications

Description Nm lb-ft lb-in
Accumulator body transfer plate bolts 12 9 —
Drain plug 27 20 —
Control valve body-to-transfer plate bolts 12 9 —
Cooler line fitting 40 30 —
Differential lube tube bolt 13 10 —
Filler tube bolt 14 10 —
Line pressure port plug 24 18 —
Main control valve body cover bolts 16 12 —
Manual control lever bolt 27 20 —
Shift cable bracket bolts 23 17 —
Manual valve detent lever ball stud nut 12 9 —
Parking pawl shaft retainer bolt 8 — 71
Manual control lever shaft 74 55 —
Pressure tap plate bolts 8 — 71
Pump assembly bolts 13 10 —
Pump support bolts 13 10 —
Solenoid valve body bolts 10 — 89
Thermostatic fluid level control valve bolt 12 9 —
Transmission range (TR) sensor bolts 12 9 —
Transaxle case-to-engine bolts 48 35 —
Turbine shaft speed (TSS) sensor bolt 13 10 —
Output shaft speed (OSS) sensor bolt 13 10 —
Solenoid body-to-case bolts 10 — 89
Case pressure taps 8 — 71
Subframe bolts 130 96 —
Transaxle support brackets 48 35 —
Rear engine support isolator center bolt 120 89 —
Transaxle cooler lines 23 17 —
Steering knuckle 28 21 —
Power steering gear bolts 50 37 —
Side bell housing bolts 40 30 —
Torque converter nuts 36 27 —
Wheel nuts 128 94 —
Nut — driveshaft stub 290 214 —
Main control cover bolts 20 15 —
Cooler inlet line 23 17 —
Transmission filler tube bolt 8 — 71
Intermediate shaft bearing bracket bolts 27 20 —
Steering gear bolts 130 96 —
Steering gear heat bolts 24 18 —
Nut — lower suspension arm 83 61 —
Nuts — front engine support insulator bracket 83 61 —
Flex tube to the TWC 40 30 —
Bumper bracket 9 — 80
Nuts — selector lever 9 — 80
Suspension strut locknuts 46 34 —
Torque converter pump rotational torque 0.3 — 2.65
Torque converter housing lower front mount bracket 90 66 —

307-01 Automatic Transmission-Transaxle|Description and Operation > < Clutch Pedal Position (CPP) Switch