Maverick 2001 (12.2000-07.2004) Workshop Manual
- Mechanical Repairs
- 1 General Information
- 100 Service Information
- 100-00 General Information
- Description and Operation
- 100-01 Identification Codes
- Description and Operation
- 100-02 Jacking and Lifting
- Description and Operation
- 100-04 Noise, Vibration and Harshness
- Description and Operation
- Noise, Vibration and Harshness (NVH)
- Diagnosis and Testing
- Description and Operation
- 100-00 General Information
- 100 Service Information
- 2 Chassis
- 204 Suspension
- 204-00 Suspension System - General Information
- 204-00 Suspension System - General Information|Specifications
- Description and Operation
- Suspension System
- Wheel Alignment Angles
- Diagnosis and Testing
- 204-01 Front Suspension
- 204-01 Front Suspension|Specifications
- Description and Operation
- Front Suspension
- Diagnosis and Testing
- Front Suspension
- Removal and Installation
- Wheel Bearing
- Lower Arm
- Wheel Studs
- Stabilizer Bar
- Strut and Spring Assembly
- Stabilizer Bar Link
- Disassembly and Assembly
- 204-02 Rear Suspension
- Description and Operation
- Rear Suspension
- Diagnosis and Testing
- 204-02 Rear Suspension|Specifications
- Description and Operation
- 204-04 Wheels and Tires
- Description and Operation
- Wheels and Tires
- Diagnosis and Testing
- General Procedures
- Wheel Leaks
- Removal and Installation
- Wheels and Tires
- General Procedures
- 204-04 Wheels and Tires|Specifications
- Description and Operation
- 204-00 Suspension System - General Information
- 205 Driveline
- 205-00 Driveline System - General Information
- 205-00 Driveline System - General Information|Specifications
- Description and Operation
- Driveline System
- Diagnosis and Testing
- 205-01 Driveshaft
- 205-01 Driveshaft|Specifications
- Description and Operation
- Driveshaft
- Diagnosis and Testing
- Driveshaft
- General Procedures
- Driveshaft Indexing
- Driveshaft Runout and Balancing
- Removal and Installation
- Universal Joints
- 205-02 Rear Drive Axle-Differential
- Description and Operation
- Rear Drive Axle and Differential
- Diagnosis and Testing
- Rear Drive Axle and Differential
- In-vehicle Repair
- Stub Shaft Pilot Bearing and Seal
- Differential Housing Cover
- Removal and Installation
- Axle Assembly
- Rotary Blade Coupling
- Differential Mass Damper
- Disassembly and Assembly
- 205-02 Rear Drive Axle-Differential|Specifications
- Description and Operation
- 205-04 Front Drive Halfshafts
- 205-04 Front Drive Halfshafts|Specifications
- Description and Operation
- Front Drive Halfshafts
- Diagnosis and Testing
- Front Drive Halfshafts
- Removal and Installation
- Halfshaft
- Intermediate Shaft
- Disassembly and Assembly
- Halfshaft Joint
- 205-05 Rear Drive Halfshafts
- 205-05 Rear Drive Halfshafts|Specifications
- Description and Operation
- Diagnosis and Testing
- Rear Drive Halfshafts
- Removal and Installation
- Halfshaft
- Disassembly and Assembly
- Rear Drive Halfshafts
- Diagnosis and Testing
- 205-00 Driveline System - General Information
- 206 Brake System
- 206-00 Brake System - General Information
- Description and Operation
- Brake System
- Diagnosis and Testing
- 206-00 Brake System - General Information|Specifications
- Description and Operation
- 206-02 Drum Brake
- Description and Operation
- Drum Brake
- Diagnosis and Testing
- Drum Brake
- General Procedures
- Brake Shoe Adjustment
- Removal and Installation
- Brake Drum
- Brake Shoes
- Wheel Cylinder
- Brake Backing Plate
- Disassembly and Assembly
- 206-02 Drum Brake|Specifications
- Description and Operation
- 206-03 Front Disc Brake
- 206-03 Front Disc Brake|Specifications
- Description and Operation
- Diagnosis and Testing
- Front Disc Brake
- Removal and Installation
- Brake Pads
- Brake Caliper Anchor Plate
- Brake Caliper
- Brake Disc
- Disassembly and Assembly
- Front Disc Brake
- Diagnosis and Testing
- 206-05 Parking Brake and Actuation
- 206-05 Parking Brake and Actuation|Specifications
- Description and Operation
- Parking Brake
- Diagnosis and Testing
- Parking Brake
- General Procedures
- 206-06 Hydraulic Brake Actuation
- 206-06 Hydraulic Brake Actuation|Specifications
- Description and Operation
- Diagnosis and Testing
- Hydraulic Brake Actuation
- Removal and Installation
- Brake Pedal and Bracket
- Brake Fluid Reservoir
- Brake Master Cylinder
- Brake Pressure Control Valve
- Disassembly and Assembly
- Hydraulic Brake Actuation
- Diagnosis and Testing
- 206-07 Power Brake Actuation
- 206-07 Power Brake Actuation|Specifications
- Description and Operation
- Brake Booster
- Diagnosis and Testing
- Power Brake System
- Removal and Installation
- 206-09 Anti-Lock Control
- 206-09 Anti-Lock Control|Specifications
- Description and Operation
- Anti-Lock Control
- Diagnosis and Testing
- 206-00 Brake System - General Information
- 211 Steering System
- 211-00 Steering System - General Information
- 211-00 Steering System - General Information|Specifications
- Description and Operation
- Steering System
- Diagnosis and Testing
- 211-02 Power Steering
- Description and Operation
- Power Steering
- Diagnosis and Testing
- Power Steering
- Removal and Installation
- Power Steering Fluid Reservoir
- Power Steering Pump - 2.0L Zetec-E (Zetec)
- Power Steering Pump - 3.0L Duratec-VE (VE6)
- Power Steering Pump Pulley
- Power Steering Pump to Steering Gear Pressure Line - 2.0L
- Power Steering Pump to Steering Gear Pressure Line - 3.0L
- Steering Gear to Fluid Cooler Return Hose
- Power Steering Fluid Cooler
- Steering Gear - LHD
- Steering Gear - RHD
- 211-02 Power Steering|Specifications
- Description and Operation
- 211-03 Steering Linkage
- 211-03 Steering Linkage|Specifications
- Description and Operation
- Diagnosis and Testing
- Steering Linkage
- Removal and Installation
- Steering Linkage
- Diagnosis and Testing
- 211-04 Steering Column
- 211-04 Steering Column|Specifications
- Description and Operation
- Diagnosis and Testing
- Steering Column
- Removal and Installation
- Ignition Switch Lock Cylinder
- Steering Wheel
- Steering Column
- Steering Column Coupling
- Steering Column Shaft
- Disassembly and Assembly
- Steering Column
- Diagnosis and Testing
- 211-05 Steering Column Switches
- Description and Operation
- Steering Column Switches
- Diagnosis and Testing
- Description and Operation
- 211-00 Steering System - General Information
- 204 Suspension
- 3 Powertrain
- 303 Engine
- 303-00 Engine System - General Information
- 303-00 Engine System - General Information|Specifications
- Description and Operation
- 303-00 Engine System - General Information|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Sprockets
- Camshaft Bearing Journal Diameter
- Camshaft Bearing Journal Clearance - Plastigage Method
- Camshaft End Play
- Camshaft Surface Inspection
- Camshaft Lobe Lift
- Camshaft Runout
- Crankshaft Main Bearing Journal Taper
- Crankshaft Main Bearing Journal Diameter
- Crankshaft Main Bearing Journal Clearance
- Crankshaft End Play
- Crankshaft Runout
- Crankshaft Connecting Rod Journal Diameter
- Cylinder Bore Taper
- Crankshaft Connecting Rod Journal Taper
- Piston Inspection
- Cylinder Bore Out-of-Round
- Piston Pin to Bore Diameter
- Piston Diameter
- Piston Selection
- Piston to Cylinder Bore Clearance
- Piston Ring End Gap
- Piston Pin Diameter
- Piston Ring-to-Groove Clearance
- Connecting Rod Cleaning
- Connecting Rod Large End Bore
- Connecting Rod Bushing Diameter
- Connecting Rod Twist
- Connecting Rod Bend
- Piston Wrist Pin Slide Clearance
- Connecting Rod Bearing Journal Clearance
- Camshaft Roller Follower Inspection
- Valve Tappet Hydraulic Leakdown Test
- Valve Tappet Inspection
- Valve Stem Diameter
- Valve Stem to Valve Guide Clearance
- Valve Inspection
- Valve Guide Reaming
- Valve Guide Inner Diameter
- Valve Spring Free Length
- Valve Spring Installed Length
- Valve Spring Strength
- Valve Spring Squareness
- Valve Seat Inspection
- Valve Seat Runout
- Valve Seat Width
- Cylinder Head Distortion
- Cylinder Bore Cleaning
- Cylinder Block Distortion
- Cylinder Block Core Plug Replacement
- Spark Plug Inspection
- Spark Plug Hole Thread Repair
- Exhaust Manifold Cleaning and Inspection
- Bearing Inspection
- 303-01A Engine - 2.0L Zetec-E (Zetec)
- 303-01A Engine - 2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Intake Manifold
- Crankshaft Pulley
- Valve Cover
- Crankshaft Front Seal
- Timing Belt Cover
- Timing Belt
- Timing Drive Components
- In-vehicle Repair|Valve
- Valve Clearance Adjustment
- Valve Tappets
- Camshafts
- Camshaft Seal
- Exhaust Manifold
- Cylinder Head
- Oil Cooler
- Oil Pressure Sender
- In-vehicle Repair|Oil Pan
- Oil Level Indicator and Tube
- Flexplate
- Oil Pump Screen and Pickup Tube
- Flywheel
- Engine Mount
- Crankshaft Rear Seal
- Removal
- Engine - Vehicles With: Automatic Transaxle
- Engine - Vehicles With: Manual Transaxle
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- 303-01A Engine - 2.0L Zetec-E (Zetec)|Engine
- Diagnosis and Testing
- 303-01B Engine - 3.0L Duratec-VE (VE6)
- 303-01B Engine - 3.0L Duratec-VE (VE6)|Specifications
- Description and Operation
- 303-01B Engine - 3.0L Duratec-VE (VE6)|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Lower Intake Manifold
- Upper Intake Manifold
- Engine Front Cover
- Valve Cover LH
- Valve Cover RH
- Camshafts LH
- Camshafts RH
- Timing Drive Components
- Roller Follower
- Hydraulic Lash Adjuster
- Crankshaft Pulley
- Crankshaft Front Seal
- Valve Spring
- Valve Seals
- Exhaust Manifold LH
- Exhaust Manifold RH
- Cylinder Head LH
- Cylinder Head RH
- Oil Cooler
- Oil Level Indicator and Tube
- Oil Pressure Sender
- In-vehicle Repair|Oil Pan
- Oil Pump Screen and Pickup Tube
- Oil Pan Baffle
- Oil Pump
- Crankshaft Rear Seal
- Flexplate
- Engine Support Insulators
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- 303-03 Engine Cooling
- Description and Operation
- Engine Cooling
- Diagnosis and Testing
- Engine Cooling
- General Procedures
- 303-03 Engine Cooling|Specifications
- Description and Operation
- 303-04A Fuel Charging and Controls - 2.0L Zetec-E (Zetec)
- 303-04A Fuel Charging and Controls - 2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- Diagnosis and Testing
- Fuel Charging and Controls
- 303-04B Fuel Charging and Controls - 3.0L Duratec-VE (VE6)
- 303-04B Fuel Charging and Controls - 3.0L Duratec-VE (VE6)|Specifications
- Description and Operation
- Diagnosis and Testing
- Fuel Charging and Controls
- 303-05 Accessory Drive
- 303-05 Accessory Drive|Specifications
- Description and Operation
- Diagnosis and Testing
- Accessory Drive
- Removal and Installation
- Accessory Drive Belt - 2.0L
- Accessory Drive Belt - 3.0L
- Water Pump Belt - 3.0L, Vehicles With: Coolant Pump Belt Tensioner
- Water Pump Belt - 3.0L, Vehicles Without: Coolant Pump Belt Tensioner
- Accessory Drive Belt Tensioner - 2.0L
- Accessory Drive Belt Tensioner - 3.0L
- Accessory Drive Belt Idler Pulley - 2.0L
- Water Pump Belt Tensioner - 3.0L
- Accessory Drive
- Diagnosis and Testing
- 303-06 Starting System
- Description and Operation
- Starting System
- Diagnosis and Testing
- Starting System
- General Procedures
- Starter Drive and Flywheel Ring Gear Inspection
- Removal and Installation
- 303-06 Starting System|Specifications
- Description and Operation
- 303-07A Engine Ignition - 2.0L Zetec-E (Zetec)
- 303-07A Engine Ignition - 2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- Diagnosis and Testing
- Engine Ignition
- Removal and Installation
- Engine Ignition
- Diagnosis and Testing
- 303-07B Engine Ignition - 3.0L Duratec-VE (VE6)
- Description and Operation
- Engine Ignition
- Diagnosis and Testing
- Engine Ignition
- Removal and Installation
- 303-07B Engine Ignition - 3.0L Duratec-VE (VE6)|Specifications
- Description and Operation
- 303-08 Engine Emission Control
- 303-08 Engine Emission Control|Specifications
- Description and Operation
- Diagnosis and Testing
- Engine Emission Control
- Removal and Installation
- Exhaust Gas Recirculation (EGR) Valve - 2.0L
- Exhaust Gas Recirculation (EGR) Valve - 3.0L
- Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - 2.0L
- Crankcase Ventilation Tube - 2.0L
- Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - 3.0L
- Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor
- Crankcase Vent Oil Separator - 2.0L
- Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve - 2.0L
- Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve - 3.0L
- Positive Crankcase Ventilation (PCV) Valve - 2.0L
- Engine Emission Control
- Diagnosis and Testing
- 303-12 Intake Air Distribution and Filtering
- 303-12 Intake Air Distribution and Filtering|Specifications
- Description and Operation
- 303-13 Evaporative Emissions
- 303-13 Evaporative Emissions|Specifications
- Description and Operation
- Evaporative Emissions
- Diagnosis and Testing
- General Procedures
- Evaporative Emission System Leak Test
- Removal and Installation
- Evaporative Emissions
- General Procedures
- 303-14 Electronic Engine Controls
- 303-14 Electronic Engine Controls|Specifications
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- Camshaft Position (CMP) Sensor - 2.0L
- Camshaft Position (CMP) Sensor - 3.0L
- Crankshaft Position (CKP) Sensor - 2.0L
- Power Steering Pressure (PSP) Switch - 3.0L
- Crankshaft Position (CKP) Sensor - 3.0L
- Powertrain Control Module (PCM)
- Throttle Position (TP) Sensor - 3.0L
- Throttle Position (TP) Sensor - 2.0L
- Idle Air Control (IAC) Valve - 3.0L
- Idle Air Control (IAC) Valve - 2.0L
- Engine Coolant Temperature (ECT) Sensor - 3.0L
- Mass Air Flow (MAF) Sensor
- Heated Oxygen Sensor (HO2S) - 2.0L
- Heated Oxygen Sensor (HO2S) RH - 3.0L
- Heated Oxygen Sensor (HO2S) LH - 3.0L
- Catalyst Monitor Sensor - 2.0L
- Catalyst Monitor Sensor LH - 3.0L
- Catalyst Monitor Sensor RH - 3.0L
- Knock Sensor (KS) - 2.0L
- Cylinder Head Temperature (CHT) Sensor - 2.0L
- Knock Sensor (KS) - 3.0L
- Clutch Pedal Position (CPP) Switch
- 303-00 Engine System - General Information
- 307 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle|Specifications
- Description and Operation
- Transaxle Description
- Range Selection
- Identification Tags
- Shift Patterns
- Disassembled Views
- Bushings, Bearing and Thrust Washer Locator
- Torque Converter
- Geartrain
- Hydraulic System
- Apply Components
- Transaxle Electronic Control System
- Diagnosis and Testing
- Diagnostic Strategy
- Diagnostic Flow Chart
- Road Testing Vehicle
- Preliminary Inspection
- Shift Point Road Test
- Torque Converter Diagnosis
- Visual Inspection
- Diagnostics
- Transaxle Drive Cycle Test
- Transmission-Transaxle Connector Layouts
- Diagnostic Trouble Code Charts
- Pinpoint Tests - Non OSC Equipped Vehicle
- Leakage Inspection
- Special Testing Procedures
- Transmission Fluid Cooler
- Diagnosis By Symptom
- General Procedures
- Transmission Fluid Cooler - Backflushing and Cleaning
- In-vehicle Repair
- Transmission Fluid Drain and Refill
- Turbine Shaft Speed (TSS) Sensor
- Main Control Valve Body
- Output Shaft Speed (OSS) Sensor
- Differential Seals RH
- Differential Seals LH
- Transmission Range (TR) Sensor
- Transaxle Front Support Insulator
- Transaxle Rear Support Insulator
- Transaxle Support Insulator LH
- Removal
- Transaxle
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- Chain Sprockets
- Torque Converter Housing
- Final Drive Carrier and Differential Assembly
- Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Disassembly
- Forward One-Way Clutch
- Forward-Coast-Direct Clutches
- Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Assembly
- Low One-Way Clutch Assembly
- Low-Reverse Piston
- Main Control Valve Body
- Transaxle Case
- Pump Assembly
- Reverse Clutch
- Planetary Gearsets and Chain Drive Parts
- Torque Converter Cleaning and Inspection
- Torque Converter
- Torque Converter Flushing
- Torque Converter End Play Check
- Torque Converter Leak Check
- Torque Converter Turbine Torque Check
- Torque Converter Insert Check
- Assembly
- Transmission
- Installation
- 307-02 Transmission-Transaxle Cooling
- Description and Operation
- Transaxle Cooling
- Diagnosis and Testing
- Transaxle Cooling
- General Procedures
- 307-02 Transmission-Transaxle Cooling|Specifications
- Description and Operation
- 307-05 Automatic Transmission-Transaxle External Controls
- 307-05 Automatic Transmission-Transaxle External Controls|Specifications
- Description and Operation
- External Controls
- Diagnosis and Testing
- External Controls
- General Procedures
- Selector Lever Cable Adjustment
- Removal and Installation
- 307-01 Automatic Transmission-Transaxle
- 308 Manual Transmission-Transaxle, Clutch and Transfer Case
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- Description and Operation
- Manual Transaxle and Clutch
- Diagnosis and Testing
- 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
- Description and Operation
- 308-01 Clutch
- Description and Operation
- 308-01 Clutch|Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-01 Clutch|Specifications
- Description and Operation
- 308-02 Clutch Controls
- Description and Operation
- Clutch Controls
- Diagnosis and Testing
- Clutch Controls
- Removal and Installation
- 308-02 Clutch Controls|Specifications
- Description and Operation
- 308-03 Manual Transmission-Transaxle
- Description and Operation
- Manual Transaxle
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Transaxle Draining and Filling
- Bearings
- In-vehicle Repair
- Halfshaft Seal
- Vehicle Speed Sensor (VSS)
- Transaxle LH Support Insulator
- Transaxle Front Support Insulator
- Transaxle Rear Support Insulator
- Removal
- Transaxle
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- Input Shaft
- Output Shaft
- Synchronizers
- Differential
- Assembly
- 308-03 Manual Transmission-Transaxle|Specifications
- Description and Operation
- 308-06 Manual Transmission-Transaxle External Controls
- 308-06 Manual Transmission-Transaxle External Controls|Specifications
- Description and Operation
- 308-07A Four-Wheel Drive Systems
- Description and Operation
- Four-Wheel Drive Systems
- Diagnosis and Testing
- Four-Wheel Drive Systems
- Removal and Installation
- 308-07A Four-Wheel Drive Systems|Specifications
- Description and Operation
- 308-07B Transfer Case
- 308-07B Transfer Case|Specifications
- Description and Operation
- Diagnosis and Testing
- Transfer Case
- General Procedures
- Transfer Case
- Diagnosis and Testing
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 309 Exhaust System
- 309-00 Exhaust System
- Description and Operation
- Exhaust System
- Diagnosis and Testing
- 309-00 Exhaust System|Specifications
- Description and Operation
- 309-00 Exhaust System
- 310 Fuel System
- 310-00 Fuel System - General Information
- 310-00 Fuel System - General Information|Specifications
- Description and Operation
- 310-01 Fuel Tank and Lines
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- 310-01 Fuel Tank and Lines|Specifications
- Description and Operation
- 310-02 Acceleration Control
- Description and Operation
- Acceleration Control
- Diagnosis and Testing
- 310-02 Acceleration Control|Specifications
- Description and Operation
- 310-03 Speed Control
- 310-03 Speed Control|Specifications
- Description and Operation
- Speed Control
- Diagnosis and Testing
- Speed Control
- Removal and Installation
- 310-00 Fuel System - General Information
- 303 Engine
- 4 Electrical
- 412 Climate Control System
- 412-00 Climate Control System - General Information
- Description and Operation
- Climate Control System
- Diagnosis and Testing
- Climate Control System
- General Procedures
- Refrigerant System Tests
- Spring Lock Coupling
- Air Conditioning (A-C) Clutch Air Gap Adjustment
- Air Conditioning Line (Peanut) Fitting
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Discharging and Recovery
- Fluorescent Dye Leak Detection
- Air Conditioning (A-C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A-C) Compressor Installation
- Refrigerant Oil Adding
- Refrigerant Identification Testing
- Inspection and Assembly Requirements
- Vacuum Hose Repair
- Contaminated Refrigerant Handling
- 412-00 Climate Control System - General Information|Specifications
- Description and Operation
- 412-01 Air Distribution and Filtering
- Description and Operation
- Diagnosis and Testing
- Air Distribution
- Removal and Installation
- Air Distribution
- Diagnosis and Testing
- Description and Operation
- 412-02 Heating and Ventilation
- Description and Operation
- Heating and Ventilation
- Diagnosis and Testing
- 412-02 Heating and Ventilation|Specifications
- Description and Operation
- 412-03 Air Conditioning
- 412-03 Air Conditioning|Specifications
- Description and Operation
- Diagnosis and Testing
- Air Conditioning
- Removal and Installation
- Air Conditioning (A-C) Compressor - 3.0L
- Air Conditioning (A-C) Compressor - 2.0L
- Air Conditioning (A-C) Compressor Bracket
- Clutch and Clutch Field Coil
- Air Conditioning (A-C) Compressor Shaft Seal
- Evaporator Core - RHD
- Evaporator Core - LHD
- Evaporator Core Orifice
- Suction Accumulator - LHD
- Suction Accumulator - RHD
- Air Conditioning (A-C) Cycling Switch
- Air Conditioning (A-C) Pressure Relief Valve
- Pressure Cutoff Switch
- Condenser Core
- Manifold and Tube Assembly - LHD
- Manifold and Tube Assembly - RHD
- Condenser to Evaporator Line - LHD
- Condenser to Evaporator Line - RHD
- Air Conditioning
- Diagnosis and Testing
- 412-04 Control Components
- Description and Operation
- Control Components
- Diagnosis and Testing
- Control Components
- Removal and Installation
- Climate Control Assembly
- Temperature Control Switch - LHD
- Function Selector Switch - LHD
- Blower Motor Switch - LHD
- Temperature Blend Door Control Cable - LHD
- Defrost Vent Blend Door Vacuum Control Motor - LHD
- Instrument Panel Blend Door Vacuum Control Motor - LHD
- Recircluation Blend Door Vacuum Control Motor - LHD
- Footwell Vent Blend Door Vacuum Control Motor - LHD
- Climate Control Assembly Illumination Bulbs
- Defrost Vent-Register Blend Door Actuator - RHD
- Air Inlet Blend Door Actuator - RHD
- Temperature Blend Door Actuator - RHD
- Description and Operation
- 412-00 Climate Control System - General Information
- 413 Instrumentation and Warning Systems
- 413-00 Instrument Cluster and Panel Illumination
- Description and Operation
- 413-01 Instrument Cluster
- Description and Operation
- Instrument Cluster
- Diagnosis and Testing
- Instrument Cluster
- Removal and Installation
- Description and Operation
- 413-06 Horn
- 413-06 Horn|Specifications
- Description and Operation
- 413-06 Horn|Horn
- Diagnosis and Testing
- Removal and Installation
- Diagnosis and Testing|Horn
- 413-09 Warning Devices
- Description and Operation
- Gauges and Warning Devices
- Diagnosis and Testing
- Description and Operation
- 413-00 Instrument Cluster and Panel Illumination
- 414 Battery and Charging System
- 414-00 Charging System - General Information
- 414-00 Charging System - General Information|Specifications
- Description and Operation
- Charging System
- Diagnosis and Testing
- Charging System
- General Procedures
- 414-01 Battery, Mounting and Cables
- Description and Operation
- Battery and Cables
- Diagnosis and Testing
- Diagnosis and Testing|Battery
- General Procedures
- 414-01 Battery, Mounting and Cables|Specifications
- Description and Operation
- 414-02 Generator and Regulator
- Description and Operation
- 414-02 Generator and Regulator|Specifications
- 414-00 Charging System - General Information
- 415 Information and Entertainment Systems
- 415-00 Information and Entertainment System - General Information
- Diagnosis and Testing
- 415-01 Audio Unit
- 415-01 Audio Unit|Specifications
- Description and Operation
- Diagnosis and Testing
- Audio System
- Removal and Installation
- Audio System
- Diagnosis and Testing
- 415-02 Antenna
- Description and Operation
- 415-02 Antenna|Antenna
- Diagnosis and Testing
- Diagnosis and Testing|Antenna
- Removal and Installation
- 415-02 Antenna|Specifications
- Description and Operation
- 415-03 Speakers
- 415-00 Information and Entertainment System - General Information
- 417 Lighting
- 417-01 Exterior Lighting
- Description and Operation
- Exterior Lighting
- Diagnosis and Testing
- Description and Operation
- 417-02 Interior Lighting
- Description and Operation
- Interior Lighting
- Diagnosis and Testing
- Interior Lighting
- Removal and Installation
- Description and Operation
- 417-01 Exterior Lighting
- 418 Electrical Distribution
- 418-00 Module Communications Network
- 418-00 Module Communications Network|Specifications
- Description and Operation
- Communications Network
- Diagnosis and Testing
- Communications Network
- General Procedures
- 418-01 Module Configuration
- Diagnosis and Testing
- 418-00 Module Communications Network
- 419 Electronic Feature Group
- 419-01A Anti-Theft - Active
- 419-01A Anti-Theft - Active|Specifications
- Description and Operation
- Anti-Theft - Active
- Diagnosis and Testing
- Anti-Theft - Active
- Removal and Installation
- 419-01B Anti-Theft - Passive
- Description and Operation
- Anti-Theft - Passive
- Diagnosis and Testing
- Anti-Theft - Passive
- General Procedures
- Key Programming Using Two Programmed Keys - Vehicles Built From: 08-2002
- Key Programming Using Two Programmed Keys - Vehicles Built Up To: 07-2002
- Key Programming Switch State Control - Vehicles Built Up To: 07-2002
- Key Programming Switch State Control - Vehicles Built From: 08-2002
- Key Programming Using Diagnostic Equipment
- Spare Key Programming - Vehicles Built Up To: 07-2002
- Spare Key Programming - Vehicles Built From: 08-2002
- Anti-Theft Security Access - Vehicles Built Up To: 07-2002
- Anti-Theft Security Access - Vehicles Built From: 08-2002
- Removal and Installation
- 419-01B Anti-Theft - Passive|Specifications
- Description and Operation
- 419-10 Multifunction Electronic Modules
- 419-10 Multifunction Electronic Modules|Specifications
- Description and Operation
- Module Controlled Functions
- Diagnosis and Testing
- Multifunction Electronic Module
- Removal and Installation
- 419-01A Anti-Theft - Active
- 412 Climate Control System
- 5 Body and Paint
- 501 Body and Paint
- 501-00 Body System - General Information
- 501-00 Body System - General Information|Specifications
- Description and Operation
- 501-00 Body System - General Information|Body
- Insulation
- Diagnosis and Testing
- Body Sealer Types and Applications
- 501-02 Front End Body Panels
- 501-02 Front End Body Panels|Specifications
- Description and Operation
- 501-03 Body Closures
- 501-03 Body Closures|Specifications
- Description and Operation
- 501-05 Interior Trim and Ornamentation
- 501-05 Interior Trim and Ornamentation|Specifications
- Description and Operation
- Interior Trim
- Removal and Installation
- 501-08 Exterior Trim and Ornamentation
- 501-08 Exterior Trim and Ornamentation|Specifications
- Description and Operation
- Exterior Trim
- Removal and Installation
- Radiator Grille - Vehicles Built Up To: 07-2002
- Radiator Grille - Vehicles Built From: 08-2002
- Front Door Moulding - Vehicles Built Up To: 07-2002
- Rear Door Moulding - Vehicles Built Up To: 07-2002
- Front Door Moulding - Vehicles Built From: 08-2002
- Rocker Panel Moulding - Vehicles Built Up To: 07-2002
- Rear Door Moulding - Vehicles Built From: 08-2002
- Rocker Panel Moulding - Vehicles Built From: 08-2002
- Fender Moulding - Vehicles Built Up To: 07-2002
- Fender Moulding - Vehicles Built From: 08-2002
- 501-09 Rear View Mirrors
- Description and Operation
- Rear View Mirrors
- Diagnosis and Testing
- Rear View Mirrors
- Removal and Installation
- 501-09 Rear View Mirrors|Specifications
- Description and Operation
- 501-10 Seating
- 501-10 Seating|Specifications
- Description and Operation
- 501-10 Seating|Seats
- Diagnosis and Testing
- Diagnosis and Testing|Seats
- Removal and Installation
- 501-11 Glass, Frames and Mechanisms
- Description and Operation
- Glass, Frames and Mechanisms
- Diagnosis and Testing
- Glass, Frames and Mechanisms
- General Procedures
- Heated Window Grid Wire Repair
- Lead Terminal Repair
- Removal and Installation
- Window Control Switch
- Rear Window Defrost Switch - Vehicles Built Up To: 07-2002
- Rear Window Defrost Switch - Vehicles Built From: 08-2002
- Liftgate Window Glass
- Front Door Window Glass - Vehicles Built Up To: 07-2002
- Front Door Window Glass - Vehicles Built From: 08-2002
- Rear Quarter Window Glass
- Rear Door Window Glass
- Front Door Window Regulator - Vehicles Built Up To: 07-2002
- Front Door Window Regulator - Vehicles Built From: 08-2002
- Rear Door Window Regulator - Vehicles Built From: 08-2002
- Rear Door Window Regulator - Vehicles Built Up To: 07-2002
- Windshield Glass
- Front Door Glass Top Run
- Rear Door Glass Top Run
- 501-11 Glass, Frames and Mechanisms|Specifications
- Description and Operation
- 501-12 Instrument Panel and Console
- 501-12 Instrument Panel and Console|Specifications
- Description and Operation
- 501-14 Handles, Locks, Latches and Entry Systems
- 501-14 Handles, Locks, Latches and Entry Systems|Specifications
- Description and Operation
- Handles, Locks, Latches and Entry Systems - Vehicles Built Up To: 07-2002
- Handles, Locks, Latches and Entry Systems - Vehicles Built From: 08-2002
- Diagnosis and Testing
- Locks, Latches and Entry Systems
- General Procedures
- Remote Transmitter Programming
- Removal and Installation
- Hood Latch
- Front Door Latch - Vehicles Built Up To: 07-2002
- Front Door Latch - Vehicles Built From: 08-2002
- Rear Door Latch
- Fuel Filler Door Latch - RHD
- Liftgate Window Latch
- Liftgate Latch
- Hood Latch Release Handle
- Exterior Front Door Handle
- Exterior Rear Door Handle
- Interior Door Handle
- Door Lock Cylinder
- Liftgate Lock Cylinder
- Ignition Lock Cylinder - Vehicles Built From: 08-2002
- Liftgate Latch Remote Control
- Fuel Filler Door Release Handle and Cable - RHD
- Liftgate Latch Actuator
- 501-16 Wipers and Washers
- 501-16 Wipers and Washers|Specifications
- Description and Operation
- Front Wipers and Washers
- Rear Wipers and Washers
- Diagnosis and Testing
- Wipers and Washers
- General Procedures
- 501-17 Roof Opening Panel
- Description and Operation
- Roof Opening Panel
- Diagnosis and Testing
- 501-17 Roof Opening Panel|Specifications
- Description and Operation
- 501-19 Bumpers
- Description and Operation
- 501-19 Bumpers|Bumpers
- Removal and Installation
- 501-19 Bumpers|Specifications
- Description and Operation
- 501-20A Safety Belt System
- 501-20A Safety Belt System|Specifications
- Description and Operation
- Safety Belt System
- Diagnosis and Testing
- Safety Belt System
- General Procedures
- Safety Belt Cleaning
- Safety Belt With Anchor Plate Thread Damage
- Safety Belt Shoulder Height Adjuster With Stripped Weld Nuts
- Safety Belt Procedure After a Collision
- Safety Belt Tongue Rotated On Belt
- Removal and Installation
- Front Safety Belt Retractor
- Rear Safety Belt Retractor
- Safety Belt Buckle and Pretensioner
- Rear Center Safety Belt - LHD
- Rear Center Safety Belt - RHD
- Safety Belt Shoulder Height Adjuster
- Child Safety Seat Tether Anchor
- Rear Safety Belt Buckle RH and Centre - LHD
- Rear Safety Belt Buckle LH - LHD
- Rear Safety Belt Buckle RH and Centre - RHD
- Rear Safety Belt Buckle LH - RHD
- 501-20B Supplemental Restraint System
- 501-20B Supplemental Restraint System|Specifications
- Description and Operation
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- Diagnosis and Testing
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- Diagnostic Instructions - Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- Pinpoint Tests - Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- General Procedures
- Deployed Air Bag Disposal
- Unserviceable Air Bag Disposal
- Scrapped Vehicle Undeployed Driver Air Bag Disposal
- Scrapped Vehicle Undeployed Side Air Bag Disposal
- Scrapped Vehicle Undeployed Passenger Air Bag Disposal
- Deployed Safety Belt Pretensioner Disposal
- Unserviceable Safety Belt Pretensioner Disposal
- Wiring Repair
- Scrapped Vehicle Undeployed Safety Belt Pretensioner Disposal
- J Nut Repair
- Stripped Weld Nut Repair
- Missing Weld Nut Repair
- Removal and Installation
- Side Impact Sensor LH - LHD
- Side Impact Sensor RH - LHD
- Side Impact Sensor RH - RHD
- Side Impact Sensor LH - RHD
- Restraints Control Module (RCM) - LHD
- Restraints Control Module (RCM) - RHD
- Passenger Air Bag Module - LHD
- Passenger Air Bag Module - RHD
- Driver Air Bag Module
- Side Air Bag Module
- Clockspring
- 501-25 Body Repairs - General Information
- 501-25 Body Repairs - General Information|Specifications
- Description and Operation
- Description and Usage of Body Repair Literature
- Health and Safety Precautions
- 501-25 Body Repairs - General Information|Symbols
- Environmental Regulations
- Body Construction
- Diagnosis and Damage Evaluation
- Body Sheet Metal
- Establish Repair Method
- Tools and Equipment for Body Repairs
- Straightening
- Alignment Check
- Complete Panel Replacement-Partial Replacement
- Corrosion Damage-Corrosion Repair
- Corrosion Prevention
- Cutting Technique
- Sealer, Underbody Protection Material and Adhesives
- Panel Beating Technique and Smart Repairs
- Paintless Dent Removal
- Plastic Repairs
- Joining Techniques
- Special Repair Techniques
- Impact of Insufficient Repair Quality
- Water Leaks
- Wind Noise
- Noise, Vibration and Harshness
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- Body and Frame
- General Procedures
- Description and Operation
- 501-36 Paint - General Information
- 501-36 Paint - General Information|Specifications
- Description and Operation
- Description and Usage of Paint Literature
- 501-36 Paint - General Information|Symbols
- Health and Safety Precautions
- Environmental Regulations
- Factory Paint Application
- Paintwork Defects and Damage
- Tools and Equipment for Paint Repairs
- Refinishing Materials
- Additional Materials
- Paint Repairs
- Painting Plastic Parts
- Spot Repairs
- Color Identification and Chromatics
- Corrosion Prevention
- Tips and Tricks
- 501-00 Body System - General Information
- 502 Frame and Mounting
- 502-00 Uni-Body, Subframe and Mounting System
- Description and Operation
- Frame Assembly
- General Procedures
- Underbody Misalignment Check
- Body Misalignment Check
- Removal and Installation
- 502-00 Uni-Body, Subframe and Mounting System|Specifications
- Description and Operation
- 502-00 Uni-Body, Subframe and Mounting System
- 501 Body and Paint
- 1 General Information
- Body and Paint
- 5 Body and Paint
- 501 Body and Paint
- 501-25 Body Repairs - General Information
- 501-25 Body Repairs - General Information|Specifications
- Description and Operation
- Description and Usage of Body Repair Literature
- Health and Safety Precautions
- 501-25 Body Repairs - General Information|Symbols
- Environmental Regulations
- Body Construction
- Body Sheet Metal
- Diagnosis and Damage Evaluation
- Tools and Equipment for Body Repairs
- Establish Repair Method
- Alignment Check
- Straightening
- Complete Panel Replacement-Partial Replacement
- Corrosion Prevention
- Corrosion Damage-Corrosion Repair
- Sealer, Underbody Protection Material and Adhesives
- Cutting Technique
- Panel Beating Technique and Smart Repairs
- Paintless Dent Removal
- Joining Techniques
- Plastic Repairs
- Special Repair Techniques
- Water Leaks
- Impact of Insufficient Repair Quality
- Wind Noise
- Noise, Vibration and Harshness
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- Body and Frame
- General Procedures
- Description and Operation
- 501-36 Paint - General Information
- 501-36 Paint - General Information|Specifications
- Description and Operation
- Description and Usage of Paint Literature
- Health and Safety Precautions
- 501-36 Paint - General Information|Symbols
- Environmental Regulations
- Factory Paint Application
- Paintwork Defects and Damage
- Tools and Equipment for Paint Repairs
- Refinishing Materials
- Additional Materials
- Paint Repairs
- Painting Plastic Parts
- Spot Repairs
- Color Identification and Chromatics
- Corrosion Prevention
- Tips and Tricks
- 501-25 Body Repairs - General Information
- 501 Body and Paint
- 5 Body and Paint