ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Assembly > < Cylinder Head
Engine - 2.0L Zetec-E (Zetec) - Piston Maverick 2001 (12/2000-07/2004)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Pin Remover/Replacer

303-S02A (T68P-6135-A)

Disassembly

  1. Use the Piston Pin Tool to press the piston pin out from the piston assembly and connecting rod.

  1. Remove the connecting rod and piston rings from the piston.
  1. Clean and inspect the piston, piston pin and connecting rod. For additional information, refer to Section 303-00 Engine System - General Information.

Assembly

  1. CAUTION:
    CAUTION:PIP mark on pistons and squirt groove on connecting rods must be located on the intake side of engine or possible engine damage may occur.
    CAUTION:
    CAUTION:The arrow on the piston must point toward the front of the engine or engine damage may occur.
    Lubricate the piston pin and piston pin bore.
    • Use Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.

  1. Position the piston pin in the bore aligned with the connecting rod bore.

  1. Use the Piston Pin Tool to press the piston pin into the piston and connecting rod assembly.
  1. Fit and install the piston rings. For additional information, refer to Section 303-00 Engine System - General Information.

Assembly > < Cylinder Head