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206-04 Rear Disc Brake|Specifications > < Brake Disc - Vehicles Built From: 12-2003

Maverick 2005 (08.2004-)

Rear Disc Brake - Brake Caliper Maverick 2005 (08/2004-)
Disassembly and Assembly

Materials
Name
Specification
High Performance DOT 3 Motor Vehicle Brake Fluid
PM-1
ESA-M6C25-A
WARNING:
WARNING:Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

 
Item
Part Number
Description
1
2L126
Bleeder screw cap
2
2208
Bleeder screw
3
2196
Piston
4
2207
Dust boot (part of 2B120 and kit 2221)
5
2A418
Piston seal (part of 2B120 and kit 2221)

  1. Remove the brake caliper. For additional information, refer to Brake Caliper in this section.
  1. Secure the brake caliper in a vise.
  1. Remove the brake caliper dust boot.
  1. Remove the bleeder screw cap.
  1. Remove the bleeder screw.
    • To install, tighten to 16 Nm (12 lb-ft).

  1. CAUTION:
    CAUTION:Apply moderate air pressure in short bursts to prevent an uncontrolled release of the piston.
    NOTE:
    NOTE:Inspect the brake caliper piston and bore for excessive wear, corrosion or pitting. If any of these conditions exist, a new brake caliper must be installed.
    Remove the brake caliper piston.
    1. Place a block of wood between the brake caliper piston and the brake caliper housing.
    1. Apply compressed air through the brake caliper jounce hose port to remove the piston.
  1. Remove the dust boot.
  1. CAUTION:
    CAUTION:Use a plastic or wooden pick to remove the piston seal from the caliper bore. A metal tool may scratch or nick the seal groove, which could result in a seal leak.
    Remove the piston seal using a plastic or wooden tool.
  1. To assemble, reverse the disassembly procedure.
    • Lubricate the piston seal with clean brake fluid.

206-04 Rear Disc Brake|Specifications > < Brake Disc - Vehicles Built From: 12-2003