Maverick 2005 (08.2004-) Workshop Manual Manual Pages - Full Index

Maverick 2005 (08.2004-) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • Special Tool Glossary
          • Material Specification Glossary
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Jacking
          • 100-02 Jacking and Lifting|Lifting
      • 100-04 Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness (NVH)
          • Diagnosis and Testing
            • Noise, Vibration and Harshness (NVH)
            • General Procedures
              • Exhaust System Neutralizing
              • Powertrain-Drivetrain Mount Neutralizing
              • Wheel Bearing Check
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Description and Operation
          • Wheel Alignment Angles - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Suspension System
            • General Procedures
              • Camber and Caster Adjustment
              • Lean Correction - Vehicles Built From: 12-2000
              • Toe Adjustment
      • 204-01 Front Suspension
        • Description and Operation
          • Front Suspension - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Front Suspension - Vehicles Built From: 12-2003
            • Removal and Installation
              • Wheel Bearing and Wheel Hub - Exploded View - Vehicles Built From: 12-2003
              • Wheel Bearing and Wheel Hub
              • Wheel Studs - Vehicles Built From: 12-2003
              • Stabilizer Bar, Link and Bushing - Exploded View - Vehicles Built From: 12-2003
              • Stabilizer Bar
              • Stabilizer Bar Bushing
              • Front Suspension - Exploded View
              • Stabilizer Bar Link
              • Wheel Knuckle
              • Lower Arm
              • Strut and Spring Assembly - Vehicles Built From: 12-2003
              • Disassembly and Assembly
                • Strut and Spring Assembly - Vehicles Built From: 12-2003
        • 204-01 Front Suspension|Specifications
      • 204-02 Rear Suspension
        • Description and Operation
          • Rear Suspension - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Rear Suspension
            • Removal and Installation
              • Wheel Bearing and Wheel Hub - Exploded View
              • Wheel Studs - Vehicles Built From: 12-2003
              • Wheel Bearing
              • Shock Absorber and Spring Assembly - Exploded View
              • Shock Absorber
              • Diagnosis and Testing|Removal and Installation|Spring
              • Rear Suspension - Exploded View
              • Wheel Knuckle
              • Lower Arm
              • Upper Arm
        • 204-02 Rear Suspension|Specifications
      • 204-04 Wheels and Tires
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Wheels and Tires
            • Removal and Installation
              • Wheel and Tire
              • Spare Tire Carrier - Vehicles Built From: 12-2003
          • Wheels and Tires - Vehicles Built From: 12-2003
    • 205 Driveline
      • 205-00 Driveline System - General Information
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Driveline System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Driveline System - Vehicles Built From: 12-2003
            • General Procedures
              • Driveshaft Runout and Balancing
              • Driveline Angle Inspection
      • 205-01 Driveshaft
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Universal Joints
          • Driveshaft
          • Diagnosis and Testing
            • Driveshaft
            • General Procedures
              • Driveshaft Indexing - Vehicles Built From: 12-2003
              • Driveshaft Runout and Balancing - Vehicles Built From: 12-2003
              • Removal and Installation
                • Driveshaft - Vehicles Built From: 11-2003
                • Universal Joint - Vehicles Built From: 12-2003
                • Disassembly and Assembly
                  • Driveshaft Universal Joint - Vehicles Built From: 12-2003
      • 205-02 Rear Drive Axle-Differential
        • 205-02 Rear Drive Axle-Differential|Specifications
        • Description and Operation
          • Rear Drive Axle and Differential - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Rear Drive Axle and Differential
            • In-vehicle Repair
              • Drive Pinion Seal - Vehicles Built From: 12-2003
              • Stub Shaft Pilot Bearing and Seal - Vehicles Built From: 12-2003
              • Removal and Installation
                • Axle Assembly - Vehicles Built From: 12-2004
              • Differential Housing Cover
      • 205-04 Front Drive Halfshafts
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Front Drive Halfshafts
          • Diagnosis and Testing
            • Front Drive Halfshafts
            • Removal and Installation
              • Halfshaft - Vehicles Built From: 12-2004
              • Disassembly and Assembly
                • Halfshaft - Vehicles Built From: 12-2003
              • Intermediate Shaft - Vehicles Built From: 11-2003
          • Halfshaft Joint
      • 205-05 Rear Drive Halfshafts
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Rear Drive Halfshafts - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Rear Drive Halfshafts - Vehicles Built From: 12-2003
            • Removal and Installation
              • Halfshaft - Vehicles Built From: 12-2004
              • Disassembly and Assembly
                • Halfshaft Joint - Vehicles Built From: 12-2003
    • 206 Brake System
      • 206-00 Brake System - General Information
        • 206-00 Brake System - General Information|Specifications
        • Description and Operation
          • Brake System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Brake System
            • General Procedures
              • Brake System Bleeding
              • Brake Disc Machining
      • 206-03 Front Disc Brake
        • Description and Operation
          • Front Disc Brake - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Disc Brake System - Exploded View
              • Brake Caliper
              • Brake Pads - Vehicles Built From: 12-2003
              • Brake Caliper Anchor Plate - Vehicles Built From: 12-2004
              • Brake Disc - Vehicles Built From: 12-2003
              • Disassembly and Assembly
                • Brake Caliper
        • 206-03 Front Disc Brake|Specifications
      • 206-04 Rear Disc Brake
        • Description and Operation
          • Rear Disc Brake - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Rear Disc Brake - Vehicles Built From: 12-2003
            • Removal and Installation
              • Disc Brake System - Exploded View - Vehicles Built From: 11-2003
              • Brake Caliper
              • Brake Pads - Vehicles Built From: 12-2003
              • Brake Disc - Vehicles Built From: 12-2003
              • Disassembly and Assembly
                • Brake Caliper
        • 206-04 Rear Disc Brake|Specifications
      • 206-05 Parking Brake and Actuation
        • 206-05 Parking Brake and Actuation|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Parking Brake - Vehicles Built From: 12-2003
            • General Procedures
              • Parking Brake Shoe Adjustment - Vehicles Built From: 12-2002
              • Parking Brake Cable Adjustment - Vehicles Built From: 12-2003
              • Removal and Installation
                • Parking Brake - Exploded View - Vehicles Built From: 12-2003
                • Parking Brake Control - Vehicles Built From: 12-2003
                • Parking Brake Front Cable - Vehicles Built From: 12-2003
                • Parking Brake Rear Cables - Vehicles Built From: 12-2003
                • Parking Brake Shoes
                • Parking Brake Warning Indicator Switch - Vehicles Built From: 12-2003
          • Parking Brake - Vehicles Built From: 12-2003
      • 206-06 Hydraulic Brake Actuation
        • 206-06 Hydraulic Brake Actuation|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Pedal and Bracket
              • Brake Master Cylinder
              • Brake Fluid Reservoir
          • Hydraulic Brake Actuation
      • 206-07 Power Brake Actuation
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Power Brake System
            • Removal and Installation
              • Brake Booster
          • Brake Booster - Vehicles Built From: 12-2003
      • 206-09 Anti-Lock Control
        • 206-09 Anti-Lock Control|Specifications
        • Description and Operation
          • Anti-Lock Control - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Anti-Lock Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU)
              • Anti-Lock Brake System (ABS) Module
              • Front Wheel Speed Sensor
              • Rear Wheel Speed Sensor - Vehicles Built From: 12-2003
              • Front Wheel Speed Sensor Ring - Vehicles Built From: 12-2003
              • Rear Wheel Speed Sensor Ring
    • 211 Steering System
      • 211-00 Steering System - General Information
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Steering System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Steering System - Vehicles Built From: 12-2003
            • Steering Gear Checks After a Collision
            • General Procedures
              • Power Steering System Flushing - Vehicles Built From: 11-2003
              • Power Steering System Purging - Vehicles Built From: 12-2003
              • Power Steering System Filling - Vehicles Built From: 12-2003
      • 211-02 Power Steering
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Power Steering - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Power Steering - Vehicles Built From: 12-2003
            • Removal and Installation
              • Power Steering Fluid Reservoir
              • Power Steering Pump - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
              • Power Steering Pump
              • Power Steering Pump Pulley
              • Power Steering Pump to Steering Gear Pressure Line
              • Power Steering Pump Pulley - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
              • Steering Gear to Fluid Cooler Return Hose
              • Power Steering Fluid Cooler
              • Steering Gear - Vehicles Built From: 12-2003
              • Inner Tie-Rod - Vehicles Built From: 12-2003
      • 211-03 Steering Linkage
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Steering Linkage - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Steering Linkage - Vehicles Built From: 12-2003
            • Removal and Installation
              • Steering Linkage - Exploded View - Vehicles Built From: 12-2003
              • Tie Rod End - Vehicles Built From: 12-2003
              • Steering Gear Boot - Vehicles Built From: 12-2003
      • 211-04 Steering Column
        • Description and Operation
          • Steering Column - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Steering Column - Vehicles Built From: 12-2003
            • Removal and Installation
              • Steering Column - Exploded View
              • Steering Wheel - Vehicles Built From: 12-2003
              • Steering Column Coupling
              • Steering Column
        • 211-04 Steering Column|Specifications
      • 211-05 Steering Column Switches
        • Description and Operation
          • Steering Column Switches - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Steering Column Switches
            • Removal and Installation
              • Steering Column Multifunction Switch
              • Ignition Switch - Vehicles Built From: 12-2003
              • Steering Column Lock Module - Vehicles Built From: 12-2003
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Description and Operation
          • Engine - Vehicles Built From: 12-2004
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Sprockets
              • Camshaft Bearing Journal Diameter - Vehicles Built From: 12-2003
              • Camshaft End Play
              • Camshaft Runout
              • Camshaft Lobe Lift
              • Crankshaft End Play
              • Camshaft Surface Inspection
              • Valve Tappet Inspection - Vehicles Built From: 12-2003
              • Valve Inspection
              • Valve Guide Inner Diameter
              • Valve Spring Free Length
              • Valve Seat Inspection
              • Valve Spring Strength
              • Valve Stem Diameter
              • Valve Spring Squareness
              • Flywheel Inspection - Vehicles Built From: 12-2004
              • Cylinder Block Core Plug Replacement
              • Cylinder Head Distortion
              • Cylinder Block Distortion
              • Spark Plug Inspection
              • Exhaust Manifold Cleaning and Inspection
        • 303-00 Engine System - General Information|Specifications
      • 303-01A Engine - 2.3L Duratec-HE (MI4)
        • 303-01A Engine - 2.3L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Engine - Vehicles Built From: 12-2005
          • Diagnosis and Testing
            • Engine - Vehicles Built From: 12-2003
            • General Procedures
              • Valve Clearance Check - Vehicles Built From: 12-2003
              • In-vehicle Repair
                • Intake Manifold
                • Camshafts - Vehicles Built From: 12-2003
                • Valve Cover - Vehicles Built From: 12-2003
                • Lower End Components - Exploded View
                • Crankshaft Front Seal - Vehicles Built From: 12-2003
                • Crankshaft Rear Seal - Vehicles Built From: 12-2003
                • Crankshaft Pulley - Vehicles Built From: 12-2003
                • Engine Front Cover - Vehicles Built From: 12-2004
                • Cylinder Head
                • Valve Train Components - Exploded View - Vehicles Built From: 12-2003
                • Timing Drive Components - Vehicles Built From: 12-2003
                • Valve Springs - Vehicles Built From: 12-2005
                • Valve Seals - Vehicles Built From: 12-2005
                • Valve Tappets - Vehicles Built From: 12-2003
                • Engine Lubrication Components - Exploded View
                • Oil Pan - Vehicles Built From: 12-2003
                • Oil Pump Screen and Pickup Tube - Vehicles Built From: 12-2003
                • Oil Filter Adapter
                • Oil Cooler
                • Oil Level Indicator and Tube
                • Oil Pressure Sender - Vehicles Built From: 12-2003
                • Flywheel - Vehicles Built From: 12-2003
                • Flexplate - Vehicles Built From: 12-2003
                • Engine Mount - Vehicles Built From: 12-2004
                • Removal
                  • Engine - Vehicles Built From: 12-2004, Vehicles With: 4-Speed Automatic Transmission (CD4E)
                  • Engine - Vehicles Built From: 11-2004, Vehicles With: 5-Speed Manual Transmission (AK)
                  • Disassembly
                    • In-vehicle Repair|Disassembly|Engine
                    • Disassembly and Assembly of Subassemblies
                      • Cylinder Head - Vehicles Built From: 12-2003
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Engine - Vehicles With: 4-Speed Automatic Transmission (CD4E)
                          • Engine - Vehicles With: 5-Speed Manual Transmission (AK)
      • 303-01B Engine - 3.0L Duratec-VE (VE6)
        • 303-01B Engine - 3.0L Duratec-VE (VE6)|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine - Vehicles Built From: 12-2004
            • In-vehicle Repair
              • Upper Intake Manifold
              • Lower Intake Manifold - Vehicles Built From: 12-2003
              • Valve Cover RH
              • Valve Cover LH
              • Crankshaft Pulley - Vehicles Built From: 12-2003
              • Lower End Components - Exploded View - Vehicles Built From: 12-2003
              • Crankshaft Front Seal - Vehicles Built From: 12-2003
              • Crankshaft Rear Seal - Vehicles Built From: 12-2003
              • Cylinder Head LH - Vehicles Built From: 12-2004
              • Engine Front Cover - Vehicles Built From: 12-2003
              • Cylinder Head RH - Vehicles Built From: 12-2003
              • Timing Drive Components - Vehicles Built From: 12-2003
              • Hydraulic Lash Adjuster - Vehicles Built From: 12-2003
              • Valve Train Components - Exploded View
              • Camshaft Roller Follower - Vehicles Built From: 12-2003
              • Camshaft LH
              • Engine Lubrication Components - Exploded View - Vehicles Built From: 12-2003
              • Camshaft RH - Vehicles Built From: 12-2003
              • Oil Pan - Vehicles Built From: 11-2003
              • Oil Pan Baffle - Vehicles Built From: 12-2003
              • Oil Pump Screen and Pickup Tube - Vehicles Built From: 12-2003
              • Oil Pump - Vehicles Built From: 12-2003
              • Oil Level Indicator and Tube - Vehicles Built From: 12-2003
              • Oil Cooler
              • Flexplate - Vehicles Built From: 12-2003
              • Valve Spring, Retainer and Seal - Vehicles Built From: 12-2003
              • Engine Support Insulators - Vehicles Built From: 12-2004
              • Removal
                • Engine - Vehicles Built From: 12-2004
                • Disassembly
                  • Engine - Vehicles Built Up To: 12-2003
                  • Engine - Vehicles Built From: 01-2006
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Engine - Vehicles Built Up To: 12-2003
                      • Engine - Vehicles Built From: 01-2006
                      • Installation
                        • Engine - Vehicles Built From: 12-2004
          • Engine - Vehicles Built From: 12-2005
      • 303-03 Engine Cooling
        • 303-03 Engine Cooling|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Engine and Radiator Flushing
              • Removal and Installation
                • Thermostat Housing - Vehicles Built From: 11-2003 2.3L Duratec-HE (MI4)
                • Block Heater - Vehicles Built From: 11-2003
                • Thermostat Housing - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
                • Thermostat - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
                • Bypass Tube - Vehicles Built From: 12-2003 2.3L Duratec-HE (MI4)
                • Bypass Tube - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
                • Coolant Pump - 2.3L Duratec-HE (MI4)
                • Coolant Pump - Vehicles Built From: 12-2003 2.3L Duratec-HE (MI4)
                • Coolant Pump - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
                • Coolant Pump - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)
                • Coolant Pump - 3.0L Duratec-VE (VE6)
                • Radiator - Vehicles Built From: 12-2003 2.3L Duratec-HE (MI4)
                • Radiator - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
                • Degas Bottle - Vehicles Built From: 12-2005
                • Cooling Fan Motor and Shroud - Vehicles Built From: 12-2004
      • 303-04A Fuel Charging and Controls - 2.3L Duratec-HE (MI4)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Fuel Charging and Controls - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Fuel Charging and Controls - Vehicles Built From: 12-2004
            • Removal and Installation
              • Fuel Rail and Fuel Injector - Exploded View - Vehicles Built From: 12-2004
              • Throttle Body - Vehicles Built From: 12-2003
              • Fuel Rail - Vehicles Built From: 12-2004
      • 303-04B Fuel Charging and Controls - 3.0L Duratec-VE (VE6)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Fuel Charging and Controls - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Fuel Charging and Controls - Vehicles Built From: 12-2003
            • Removal and Installation
              • Throttle Body
              • Fuel Charging Wiring Harness
              • Fuel Rail and Fuel Injector - Exploded View - Vehicles Built From: 12-2004
              • Fuel Rail - Vehicles Built From: 12-2003
      • 303-05A Accessory Drive - 2.3L Duratec-HE (MI4)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Front End Accessory Drive (FEAD) - Exploded View
              • Accessory Drive Belt
              • Accessory Drive Belt Tensioner
              • Accessory Drive Belt Idler Pulley
          • Accessory Drive - Vehicles Built From: 12-2003
      • 303-05B Accessory Drive - 3.0L Duratec-VE (VE6)
        • 303-05B Accessory Drive - 3.0L Duratec-VE (VE6)|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Accessory Drive - Vehicles Built From: 12-2003
            • Removal and Installation
              • Front End Accessory Drive (FEAD) - Exploded View - Vehicles Built From: 12-2003
              • Accessory Drive Belt - Vehicles Built From: 12-2003
              • Accessory Drive Belt Idler Pulley - Vehicles Built From: 11-2003
              • Accessory Drive Belt Tensioner - Vehicles Built From: 12-2003
              • Coolant Pump Belt
          • Accessory Drive
      • 303-06 Starting System
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Starting System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Starting System
            • Removal and Installation
              • Starter Motor
              • Starter Motor - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
      • 303-07A Engine Ignition - 2.3L Duratec-HE (MI4)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Engine Ignition - Vehicles Built From: 12-2004
            • Removal and Installation
              • Ignition Coil-On-Plug - Vehicles Built From: 12-2003
              • Engine Ignition Components - Exploded View - Vehicles Built From: 12-2003
              • Spark Plugs - Vehicles Built From: 12-2003
          • Engine Ignition - Vehicles Built From: 12-2003
      • 303-07B Engine Ignition - 3.0L Duratec-VE (VE6)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Engine Ignition - Vehicles Built From: 12-2004
            • Removal and Installation
              • Engine Ignition Components - Exploded View - Vehicles Built From: 12-2003
              • Ignition Coil-On-Plug - Vehicles Built From: 12-2003
              • Spark Plugs - Vehicles Built From: 12-2003
          • Engine Ignition - Vehicles Built From: 12-2003
      • 303-08A Engine Emission Control - 2.3L Duratec-HE (MI4)
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Engine Emission Control - Vehicles Built From: 12-2004
          • Diagnosis and Testing
            • Engine Emission Control - Vehicles Built From: 12-2003
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve - Vehicles Built From: 12-2004
              • Positive Crankcase Ventilation (PCV) Valve - Vehicles Built From: 12-2003
              • Positive Crankcase Ventilation (PCV) System Components - Exploded View - Vehicles Built From: 12-2003
              • Crankcase Vent Oil Separator - Vehicles Built From: 12-2003
      • 303-08B Engine Emission Control - 3.0L Duratec-VE (VE6)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control - Vehicles Built From: 12-2003
            • Removal and Installation
              • Positive Crankcase Ventilation (PCV) System Components - Exploded View
              • Exhaust Gas Recirculation (EGR) System Components - Exploded View - Vehicles Built From: 12-2005
              • Exhaust Gas Recirculation (EGR) Valve - Vehicles Built From: 12-2003
              • Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve - Vehicles Built From: 12-2003
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - Vehicles Built From: 12-2003
              • Positive Crankcase Ventilation (PCV) Valve - Vehicles Built From: 12-2003
              • Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor - Vehicles Built From: 12-2003
          • Engine Emission Control - Vehicles Built From: 12-2003
      • 303-12A Intake Air Distribution and Filtering - 2.3L Duratec-HE (MI4)
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Intake Air Distribution and Filtering - Vehicles Built From: 12-2004
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering - Vehicles Built From: 12-2004
            • Removal and Installation
              • Intake Air System Components - Exploded View - Vehicles Built From: 12-2004
              • Air Cleaner Outlet Pipe - Vehicles Built From: 12-2003
              • Air Cleaner - Vehicles Built From: 12-2003
              • Air Cleaner Intake Pipe - Vehicles Built From: 12-2003
              • Intake Air Resonator
      • 303-12B Intake Air Distribution and Filtering - 3.0L Duratec-VE (VE6)
        • 303-12B Intake Air Distribution and Filtering - 3.0L Duratec-VE (VE6)|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering
            • Removal and Installation
              • Intake Air System Components - Exploded View - Vehicles Built From: 12-2004
              • Air Cleaner Outlet Pipe - Vehicles Built From: 12-2003
              • Air Cleaner Intake Pipe - Vehicles Built From: 12-2003
              • Air Cleaner - Vehicles Built From: 12-2003
              • Intake Air Resonator
          • Intake Air Distribution and Filtering
      • 303-13 Evaporative Emissions
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Evaporative Emissions
          • Diagnosis and Testing
            • Evaporative Emissions - Vehicles Built From: 12-2004
            • General Procedures
              • Evaporative Emission System Leak Test
              • Removal and Installation
                • Evaporative Emission Canister - Vehicles Built From: 12-2004
                • Evaporative Emission Canister Vent Solenoid
                • Evaporative Emission Canister Purge Valve
                • Dust Separator - Vehicles Built From: 12-2003
                • Fuel Vapor Control Tube Assembly Valve
      • 303-14A Electronic Engine Controls - 2.3L Duratec-HE (MI4)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Electronic Engine Controls - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Electronic Engine Controls - Vehicles Built From: 12-2003
            • Removal and Installation
              • Camshaft Position (CMP) Sensor - Vehicles Built From: 12-2003
              • Crankshaft Position (CKP) Sensor - Vehicles Built From: 12-2003
              • Throttle Position (TP) Sensor - Vehicles Built From: 12-2003
              • Powertrain Control Module (PCM)
              • Idle Air Control (IAC) Valve - Vehicles Built From: 11-2003
              • Knock Sensor (KS) - Vehicles Built From: 11-2003
              • Mass Air Flow (MAF) Sensor - Vehicles Built From: 12-2003
              • Cylinder Head Temperature (CHT) Sensor - Vehicles Built From: 12-2003
              • Clutch Pedal Position (CPP) Switch - Vehicles Built From: 12-2003
              • Fuel Rail Pressure and Temperature Sensor - Vehicles Built From: 12-2003
              • Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor - Exploded View - Vehicles Built From: 12-2003
              • Heated Oxygen Sensor (HO2S) - Vehicles Built From: 11-2003
              • Catalyst Monitor Sensor - Vehicles Built From: 12-2002
      • 303-14B Electronic Engine Controls - 3.0L Duratec-VE (VE6)
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Electronic Engine Controls - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Electronic Engine Controls - Vehicles Built From: 12-2003
            • Removal and Installation
              • Camshaft Position (CMP) Sensor - Vehicles Built From: 12-2003
              • Crankshaft Position (CKP) Sensor - Vehicles Built From: 12-2003
              • Powertrain Control Module (PCM)
              • Throttle Position (TP) Sensor - Vehicles Built From: 12-2003
              • Idle Air Control (IAC) Valve - Vehicles Built From: 12-2003
              • Engine Coolant Temperature (ECT) Sensor - Vehicles Built From: 12-2003
              • Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor - Exploded View
              • Mass Air Flow (MAF) Sensor - Vehicles Built From: 12-2003
              • Heated Oxygen Sensor (HO2S)
              • Catalyst Monitor Sensor
              • Fuel Rail Pressure and Temperature Sensor
    • 307 Automatic Transmission-Transaxle
      • 307-01 Automatic Transmission-Transaxle
        • 307-01 Automatic Transmission-Transaxle|Specifications
        • Description and Operation
          • Transaxle Description
          • Identification Tags - Vehicles Built From: 12-2003
          • Range Selection - Vehicles Built From: 12-2003
          • Shift Patterns - Vehicles Built From: 12-2003
          • Bushings, Bearing and Thrust Washer Locator - Vehicles Built From: 12-2003
          • Geartrain - Vehicles Built From: 12-2003
          • Torque Converter - Vehicles Built From: 12-2003
          • Apply Components - Vehicles Built From: 12-2003
          • Hydraulic System - Vehicles Built From: 12-2003
          • Transaxle Electronic Control System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Diagnostic Strategy
            • Diagnostic Flow Chart
            • Preliminary Inspection - Vehicles Built From: 12-2003
            • Road Testing Vehicle - Vehicles Built From: 12-2003
            • Shift Point Road Test
            • Torque Converter Diagnosis
            • Visual Inspection
            • Diagnostics
            • Output State Control (OSC) Mode
            • Transmission Drive Cycle Test - Vehicles Built From: 12-2003
            • Diagnostic Trouble Code Charts
            • Transmission-Transaxle Connector Layouts
            • Pinpoint Tests - Non OSC Equipped Vehicle
            • Special Testing Procedures
            • Transmission Fluid Cooler - Vehicles Built From: 12-2003
            • Leakage Inspection - Vehicles Built From: 12-2003
            • Diagnosis By Symptom
            • General Procedures
              • Transmission Fluid Cooler - Backflushing and Cleaning - Vehicles Built From: 11-2003
              • Transmission Fluid Drain and Refill - Vehicles Built From: 12-2003
              • Torque Converter Contamination Inspection - Vehicles Built From: 12-2003
              • Torque Converter
              • In-vehicle Repair
                • Main Control Cover - Vehicles Built From: 12-2003
                • Main Control Valve Body - Vehicles Built From: 12-2003
                • Output Shaft Speed (OSS) Sensor - Vehicles Built From: 12-2003
                • Turbine Shaft Speed (TSS) Sensor - Vehicles Built From: 12-2002
                • Differential Seals RH
                • Differential Seals LH - Vehicles Built From: 12-2003
                • Transmission Range (TR) Sensor - Vehicles Built From: 12-2003
                • Overdrive Servo - Vehicles Built From: 12-2003
                • Transaxle Front Support Insulator
                • Transaxle Support Insulator LH
                • Transaxle Rear Support Insulator
                • Removal
                  • Transaxle - 2.3L Duratec-HE (MI4)
                  • Transaxle - 3.0L Duratec-VE (VE6)
                  • Disassembly
                    • Transaxle
                    • Disassembly and Assembly of Subassemblies
                      • Chain Sprockets - Vehicles Built From: 12-2003
                      • Torque Converter Housing - Vehicles Built From: 12-2003
                      • Final Drive Carrier and Differential Assembly - Vehicles Built From: 12-2003
                      • Forward One-Way Clutch
                      • Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Disassembly - Vehicles Built From: 12-2003
                      • Forward-Coast-Direct Clutches
                      • Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Assembly
                      • Low One-Way Clutch Assembly
                      • Low-Reverse Piston - Vehicles Built From: 12-2003
                      • Main Control Valve Body
                      • Transaxle Case
                      • Reverse Clutch - Vehicles Built From: 12-2003
                      • Pump Assembly - Vehicles Built From: 12-2003
                      • Planetary Gearsets and Chain Drive Parts - Vehicles Built From: 12-2003
                      • Low-Reverse Clutch Assembly
                      • Assembly
                        • Transaxle
                        • Installation
                          • Transaxle - 2.3L Duratec-HE (MI4)
                          • Transaxle - 3.0L Duratec-VE (VE6)
      • 307-02 Transmission-Transaxle Cooling
        • 307-02 Transmission-Transaxle Cooling|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Transmission Cooling - Vehicles Built From: 12-2003
            • General Procedures
              • Transmission Fluid Cooler - Backflushing and Cleaning
              • Removal and Installation
                • Auxiliary Transmission Fluid Cooler
                • Transmission Fluid Cooler Tubes
          • Transmission Cooling - Vehicles Built From: 12-2003
      • 307-05 Automatic Transmission-Transaxle External Controls
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • External Controls - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • External Controls - Vehicles Built From: 12-2003
            • General Procedures
              • Selector Lever Cable Adjustment - Vehicles Built From: 12-2003
              • Removal and Installation
                • Selector Lever Cable - Vehicles Built From: 12-2003
                • Selector Lever Knob - Vehicles Built From: 12-2003
                • Selector Lever Assembly - Vehicles Built From: 12-2003
                • Selector Lever Bezel - Vehicles Built From: 12-2003
                • Selector Lever Button
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Manual Transaxle and Clutch - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Manual Transaxle and Clutch - Vehicles Built From: 12-2003
            • General Procedures
              • Clutch Master Cylinder Check - Vehicles Built From: 12-2003
              • Clutch Disc Check - Vehicles Built From: 12-2003
              • Flywheel Runout Check - Vehicles Built From: 12-2003
              • Clutch Pressure Plate Check - Vehicles Built From: 12-2003
              • Clutch System Bleeding - Vehicles Built From: 12-2003
              • Gearshift Cable Adjustment - Vehicles Built From: 12-2003
      • 308-01 Clutch
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Clutch
            • Removal and Installation
              • Clutch Disc and Pressure Plate - Vehicles Built From: 12-2003
          • Clutch - Vehicles Built From: 12-2003
      • 308-02 Clutch Controls
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Clutch Controls - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Pedal - Vehicles Built From: 12-2003
              • Clutch Controls - Exploded View - Vehicles Built From: 12-2003
              • Clutch Master Cylinder - Vehicles Built From: 12-2003
              • Clutch Hydraulic Fluid Tubes
              • Clutch Slave Cylinder - Vehicles Built From: 12-2003
      • 308-03 Manual Transmission-Transaxle
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Diagnosis and Testing
            • Manual Transaxle
            • General Procedures
              • Transaxle Draining and Filling - Vehicles Built From: 12-2003
              • Bearing Check - Vehicles Built From: 12-2003
              • In-vehicle Repair
                • Halfshaft Seal - Vehicles Built From: 12-2003
                • Vehicle Speed Sensor (VSS) - Vehicles Built From: 12-2004
                • Transaxle LH Support Insulator - Vehicles Built From: 12-2004
                • Transaxle Front Support Insulator - Vehicles Built From: 12-2004
                • Transaxle Rear Support Insulator - Vehicles Built From: 12-2004
                • Removal
                  • Transaxle - Vehicles Built From: 12-2003
                  • Disassembly
                    • Transaxle - Vehicles Built From: 12-2003
                    • Disassembly and Assembly of Subassemblies
                      • Input Shaft - Vehicles Built From: 12-2004
                      • Mainshaft - Vehicles Built From: 12-2004
                      • Reverse Idler Gear - Vehicles Built From: 12-2004
                      • Synchronizers - Vehicles Built From: 12-2003
                      • Differential - Vehicles Built From: 12-2003
                      • Assembly
                        • Transaxle - Vehicles Built From: 12-2003
                        • Installation
                          • Transaxle - Vehicles Built From: 12-2005
          • Manual Transaxle - Vehicles Built From: 12-2003
      • 308-06 Manual Transmission-Transaxle External Controls
        • Specifications - Vehicles Built From: 11-2003
        • Description and Operation
          • External Controls - Vehicles Built From: 12-2003
          • Removal and Installation
            • Gearshift Lever - Vehicles Built From: 12-2003
            • Gearshift Lever Boot - Vehicles Built From: 12-2003
            • Gearshift Cables - Vehicles Built From: 12-2003
      • 308-07A Four-Wheel Drive Systems
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Four-Wheel Drive Systems - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Four-Wheel Drive Systems - Vehicles Built From: 12-2003
            • Removal and Installation
              • Four-Wheel Drive (4WD) Control Module - Vehicles Built From: 12-2003
      • 308-07B Transfer Case
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Transfer Case - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Transfer Case
            • General Procedures
              • Transfer Case Draining and Filling - Vehicles Built From: 12-2003, Vehicles With: 4-Speed Automatic Transmission (CD4E)
              • Transfer Case Draining and Filling - Vehicles Built From: 12-2003, Vehicles With: 5-Speed Manual Transmission (AK)
              • In-vehicle Repair
                • Transfer Case Rear Output Shaft Seal - Vehicles Built From: 12-2003
                • Transfer Case Rear Output Shaft Flange - Vehicles Built From: 12-2003
                • Removal
                  • Transfer Case - Vehicles Built From: 12-2004, Vehicles With: 4-Speed Automatic Transmission (CD4E)
                  • Transfer Case - Vehicles Built From: 12-2003, Vehicles With: 5-Speed Manual Transmission (AK)
                  • Installation
                    • Transfer Case - Vehicles Built From: 12-2004, Vehicles With: 4-Speed Automatic Transmission (CD4E)
                    • Transfer Case - Vehicles Built From: 12-2004, Vehicles With: 5-Speed Manual Transmission (AK)
    • 309 Exhaust System
      • 309-00 Exhaust System
        • 309-00 Exhaust System|Specifications
        • Description and Operation
          • Exhaust System - Vehicles Built From: 12-2005
          • Diagnosis and Testing
            • General Procedures
              • Exhaust System Alignment - Vehicles Built From: 12-2003
              • Removal and Installation
                • Catalytic Converter - Vehicles Built From: 12-2005 2.3L Duratec-HE (MI4)
                • Exhaust Flexible Pipe - Vehicles Built From: 12-2003
                • Catalytic Converter LH - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)
                • Catalytic Converter RH - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)
                • Exhaust System - Exploded View - Vehicles Built From: 12-2003
                • Dual Catalytic Converter Y-Pipe - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)
                • Catalytic Converter - Vehicles Built From: 12-2003
                • Muffler - Vehicles Built From: 12-2003
                • Resonator - Vehicles Built From: 12-2003
            • Exhaust System - Vehicles Built From: 12-2004
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Fuel System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Fuel System - Vehicles Built From: 12-2004
            • General Procedures
              • Fuel System Pressure Release - Vehicles Built From: 12-2004
              • Fuel Tank Draining - Vehicles Built From: 12-2004
              • Quick Release Coupling - Vehicles Built From: 12-2004
      • 310-01 Fuel Tank and Lines
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Fuel Tank and Lines - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Tank and Filler Pipe - Exploded View - Vehicles Built From: 12-2003
              • Fuel Tank - Vehicles Built From: 11-2003
              • Fuel Tank Filler Pipe - Vehicles Built From: 11-2003
              • Inertia Fuel Shutoff (IFS) Switch - Vehicles Built From: 12-2004
              • Fuel Lines - 2.3L Duratec-HE (MI4)
              • Fuel Lines
              • Fuel Lines - 3.0L Duratec-VE (VE6)
              • Fuel Pump Module - Vehicles Built From: 12-2004
      • 310-02 Acceleration Control
        • 310-02 Acceleration Control|Specifications
        • Description and Operation
          • Acceleration Control - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Acceleration Control - Vehicles Built From: 12-2003
            • Removal and Installation
              • Accelerator Cable - 2.3L Duratec-HE (MI4)
              • Accelerator Cable - 3.0L Duratec-VE (VE6)
              • Accelerator Pedal and Shaft
      • 310-03 Speed Control
        • 310-03 Speed Control|Specifications
        • Description and Operation
          • Speed Control
          • Diagnosis and Testing
            • Speed Control
            • Removal and Installation
              • Speed Control Cable
              • Speed Control Actuator
              • Speed Control Switch
              • Speed Control Deactivator Switch
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Climate Control System - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Climate Control System
            • General Procedures
              • Air Conditioning (A-C) System Check - Retail Procedure
              • Air Conditioning Line (Peanut) Fitting - Vehicles Built From: 12-2003
              • Spring Lock Coupling - Vehicles Built From: 12-2003
              • Refrigerant System Tests - Vehicles Built From: 12-2003
              • Air Conditioning (A-C) Clutch Air Gap Adjustment - Vehicles Built From: 12-2003
              • Electronic Leak Detection - Vehicles Built From: 12-2003
              • Fluorescent Dye Leak Detection - Vehicles Built From: 12-2003
              • Refrigerant System Filtering Following Air Conditioning (A-C) Compressor Installation - Vehicles Built From: 12-2003
              • Air Conditioning (A-C) System Recovery, Evacuation and Charging - Vehicles Built From: 12-2003
              • Air Conditioning (A-C) System Flushing - Vehicles Built From: 12-2003
              • Refrigerant Identification Testing - Vehicles Built From: 12-2003
              • Refrigerant Oil Adding - Vehicles Built From: 12-2003
              • Vacuum Hose Repair - Vehicles Built From: 12-2003
              • Air Conditioning (A-C) Odor Treatment - Vehicles Built From: 12-2003
      • 412-01 Air Distribution and Filtering
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Diagnosis and Testing
            • Air Distribution and Filtering
            • Removal and Installation
              • Driver Side Register - Vehicles Built From: 12-2004
              • Cabin Air Filter - Vehicles Built From: 12-2004
              • Center Registers - Vehicles Built From: 12-2004
              • Passenger Side Register - Vehicles Built From: 12-2004
              • Floor Duct - Vehicles Built From: 12-2004
              • Defroster Duct - Vehicles Built From: 12-2004
              • Center Register Duct - Vehicles Built From: 12-2004
          • Air Distribution and Filtering
      • 412-02 Heating and Ventilation
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Heating and Ventilation - Vehicles Built From: 12-2004
          • Diagnosis and Testing
            • Heating and Ventilation
            • Removal and Installation
              • Heater Hose - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)
              • Heater Hose - Vehicles Built From: 12-2004 2.3L Duratec-HE (MI4)
              • Blower Motor - Vehicles Built From: 12-2004
              • Heater Core - Vehicles Built From: 12-2004
              • Heater Core and Evaporator Core Housing - Vehicles Built From: 12-2004
      • 412-03 Air Conditioning
        • 412-03 Air Conditioning|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Air Conditioning
            • Removal and Installation
              • Air Conditioning (A-C) Compressor - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)
              • Air Conditioning (A-C) Compressor - Vehicles Built From: 12-2004 2.3L Duratec-HE (MI4)
              • Clutch and Clutch Field Coil - Vehicles Built From: 12-2004
              • Evaporator Core Orifice - Vehicles Built From: 12-2004
              • Suction Accumulator - Vehicles Built From: 12-2004
              • Air Conditioning (A-C) Cycling Switch - Vehicles Built From: 12-2004
              • Pressure Cutoff Switch - Vehicles Built From: 12-2004
              • Condenser Core - Vehicles Built From: 12-2004
              • Manifold and Tube Assembly
              • Compressor Manifold and Tube Assembly - Vehicles Built From: 12-2004
              • Condenser to Evaporator Line - Vehicles Built From: 12-2004
              • Compressor to Condenser Discharge Line - Vehicles Built From: 12-2004
              • Suction Accumulator to Compressor Line - Vehicles Built From: 12-2004
          • Air Conditioning - Vehicles Built From: 12-2004
      • 412-04 Control Components
        • Description and Operation
          • Control Components - Vehicles Built From: 12-2004
          • Diagnosis and Testing
            • Control Components
            • Removal and Installation
              • Climate Control Assembly - Vehicles Built From: 12-2004
              • Blower Motor Resistor - Vehicles Built From: 12-2004
              • Vacuum Control Motor(s) - Vehicles Built From: 12-2004
              • Blower Motor Switch - Vehicles Built From: 12-2004
              • Temperature Control Switch - Vehicles Built From: 11-2004
              • Recirculation Blend Door Actuator - Vehicles Built From: 11-2004
              • Function Selector Switch - Vehicles Built From: 12-2004
              • Temperature Blend Door Actuator - Vehicles Built From: 12-2004
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Description and Operation
          • Instrument Cluster and Panel Illumination
          • Diagnosis and Testing
            • Instrument Cluster and Panel Illumination
            • Removal and Installation
              • Instrument Cluster Bulb
      • 413-01 Instrument Cluster
        • Description and Operation
          • Instrument Cluster
          • Diagnosis and Testing
            • Instrument Cluster
            • Removal and Installation
              • Instrument Cluster
              • Warning Indicator Bulb
              • Instrument Cluster Lens
      • 413-06 Horn
        • 413-06 Horn|Specifications
        • Description and Operation
          • 413-06 Horn|Horn
          • Diagnosis and Testing
            • Removal and Installation
              • Diagnosis and Testing|Removal and Installation|Horn
            • Diagnosis and Testing|Horn
      • 413-09 Warning Devices
        • Description and Operation
          • Warning Devices
          • Diagnosis and Testing
            • Warning Devices
            • General Procedures
              • Safety Belt Minder Deactivating-Activating
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Charging System - Vehicles Built From: 12-2004
          • Diagnosis and Testing
            • Charging System
      • 414-01 Battery, Mounting and Cables
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Battery and Cables - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Diagnosis and Testing|Battery
            • General Procedures
              • Battery Disconnect and Connect - Vehicles Built From: 12-2003
              • Removal and Installation
                • Battery and Cables - Exploded View
                • Battery and Battery Tray - Exploded View
                • Battery - Vehicles Built From: 12-2004
                • Battery Tray - Vehicles Built From: 12-2003
                • Battery Cables
                • Battery Cables - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)
      • 414-02 Generator and Regulator
        • Specifications - Vehicles Built From: 11-2004
        • Description and Operation
          • Generator - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Generator
            • Removal and Installation
              • Generator - 2.3L Duratec-HE (MI4)
              • Generator - 3.0L Duratec-VE (VE6)
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Audio System
      • 415-01 Audio Unit
        • 415-01 Audio Unit|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Audio System
            • Removal and Installation
              • Audio Unit
          • Audio System
      • 415-02 Antenna
        • 415-02 Antenna|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Antenna
            • Removal and Installation
              • Antenna Base
              • Antenna Lead-In Cable
          • 415-02 Antenna|Antenna
      • 415-03 Speakers
        • Description and Operation
          • Speakers
          • Diagnosis and Testing
            • Speakers
            • Removal and Installation
              • Door Speaker
    • 417 Lighting
      • 417-01 Exterior Lighting
        • Description and Operation
          • Exterior Lighting
          • Diagnosis and Testing
            • Headlamps
            • Stoplamps
            • Turn Signal and Hazard Lamps
            • Parking, Rear and License Plate Lamps
            • Fog Lamps
            • Reversing Lamps
            • Trailer Lamps
            • Headlamp Leveling
            • General Procedures
              • Headlamp Adjustment
              • Headlamp Masking
              • Front Fog Lamp Adjustment
              • Removal and Installation
                • Headlamp Assembly
                • Headlamp Bulb
                • Headlamp Leveling Motor
                • Side Lamp-Front Turn Signal Lamp Bulb
                • Fog Lamp
                • Fog Lamp Bulb
                • License Plate Lamp
                • Side Marker Lamp
                • Stoplamp Switch
                • Fog Lamp Switch
                • Reversing Lamp Switch
        • 417-01 Exterior Lighting|Specifications
      • 417-02 Interior Lighting
        • Description and Operation
          • Interior Lighting
          • Diagnosis and Testing
            • Interior Lighting
      • 417-04 Daytime Running Lamps (DRL)
        • Description and Operation
          • Diagnosis and Testing
            • Daytime Running Lamps (DRL)
          • Daytime Running Lamps (DRL)
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network
      • 418-01 Module Configuration
        • Diagnosis and Testing
          • Module Configuration
          • General Procedures
            • Programmable Module Installation
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • Description and Operation
          • Anti-Theft - Active
          • Diagnosis and Testing
            • Anti-Theft - Active
      • 419-01B Anti-Theft - Passive
        • Description and Operation
          • Anti-Theft - Passive
          • Diagnosis and Testing
            • Anti-Theft - Passive
            • Passive Anti-Theft System (PATS) - Inspection and Verification
            • Passive Anti-Theft System (PATS) - Diagnostic Trouble Code (DTC) Index
            • Passive Anti-Theft System (PATS) - Diagnostic Trouble Code (DTC) Descriptions
            • Passive Anti-Theft System (PATS) - Symptom Chart
            • Passive Anti-Theft System (PATS) - Pinpoint Tests
            • General Procedures
              • Key Programming Using Two Programmed Keys
              • Key Programming Using Diagnostic Equipment
              • Key Programming Switch State Control
              • Spare Key Programming
              • Anti-Theft Security Access
              • Removal and Installation
                • Passive Anti-Theft System (PATS) Transceiver
      • 419-10 Multifunction Electronic Modules
        • Description and Operation
          • Module Controlled Functions
          • Diagnosis and Testing
            • Diagnostic Trouble Code Chart
            • Smart Junction Box (SJB)
            • Removal and Installation
              • Smart Junction Box (SJB)
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-00 Body System - General Information
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Body - Vehicles Built From: 12-2003
          • Insulation - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Body System - Vehicles Built From: 12-2003
          • Body Sealer Types and Applications - Vehicles Built From: 12-2003
      • 501-02 Front End Body Panels
        • Specifications - Vehicles Built From: 12-2003
        • Removal and Installation
          • Fender Splash Shield - Vehicles Built From: 12-2003
          • Cowl Panel Grille - Vehicles Built From: 12-2003
          • Fender - Vehicles Built From: 11-2003
          • 501-02 Front End Body Panels|Removal and Installation|Fender
          • Front End Body Panels - Exploded View - Vehicles Built From: 12-2003
      • 501-03 Body Closures
        • 501-03 Body Closures|Specifications
        • General Procedures
          • Front Door Hinge Adjustment
          • Front Door Alignment
          • Rear Door Hinge Adjustment
          • Striker Adjustment
          • Rear Door Alignment
          • Removal and Installation
            • Liftgate
      • 501-05 Interior Trim and Ornamentation
        • 501-05 Interior Trim and Ornamentation|Specifications
        • Removal and Installation
          • Interior Trim - Exploded View
          • B-Pillar Trim Panel
          • C-Pillar Trim Panel
          • Rear Door Trim Panel
          • Front Door Trim Panel
          • Headliner
          • Liftgate Trim Panel
      • 501-08 Exterior Trim and Ornamentation
        • 501-08 Exterior Trim and Ornamentation|Specifications
        • Description and Operation
          • Exterior Trim
          • Removal and Installation
            • Exterior Trim - Exploded View
            • Radiator Grille
            • Rear Door Moulding
            • Front Door Moulding
            • Rocker Panel Moulding
            • Fender Moulding
            • Running Board
            • Roof Rack
      • 501-09 Rear View Mirrors
        • 501-09 Rear View Mirrors|Specifications
        • Description and Operation
          • Rear View Mirrors
          • Diagnosis and Testing
            • Rear View Mirrors
            • Removal and Installation
              • Exterior Mirror
              • Exterior Mirror Glass
              • Exterior Mirror Control Switch
              • Exterior Mirror Motor
              • Interior Rear View Mirror
      • 501-10 Seating
        • Description and Operation
          • 501-10 Seating|Seats
          • Diagnosis and Testing
            • Diagnosis and Testing|Seats
            • Removal and Installation
              • Front Seat - Exploded View
              • Heated Seat Switch
              • Seat Control Switch
              • Front Seat
              • Front Seat Backrest
              • Front Seat Backrest Cover
              • Front Seat Cushion
              • Rear Seat - Exploded View
              • Front Seat Cushion Cover
              • Rear Seat Cushion
              • Rear Seat Backrest
              • Seat Track
              • Heated Seat Module
              • Disassembly and Assembly
                • Rear Seat Cushion
                • Rear Seat Backrest
        • 501-10 Seating|Specifications
      • 501-11 Glass, Frames and Mechanisms
        • 501-11 Glass, Frames and Mechanisms|Specifications
        • Description and Operation
          • Glass, Frames and Mechanisms
          • Diagnosis and Testing
            • Glass, Frames and Mechanisms
            • General Procedures
              • Heated Window Grid Wire Repair
              • Lead Terminal Repair
              • Windshield Reseal - Vehicles Built From: 12-2003
              • Removal and Installation
                • Front Door Glass, Frames and Mechanisms - Exploded View - Vehicles Built From: 11-2003
                • Rear Door Glass, Frames and Mechanisms - Exploded View - Vehicles Built From: 12-2003
                • Window Control Switch - Vehicles Built From: 12-2003
                • Front Door Window Glass - Vehicles Built From: 12-2002
                • Liftgate Window Glass
                • Rear Quarter Window Glass
                • Rear Door Window Glass
                • Rear Door Window Regulator - Vehicles Built From: 12-2003
                • Front Door Window Regulator - Vehicles Built From: 12-2003
                • Windshield Glass - Vehicles Built From: 12-2003
                • Rear Door Glass Top Run
                • Front Door Glass Top Run
      • 501-12 Instrument Panel and Console
        • Specifications - Vehicles Built From: 12-2003
        • Removal and Installation
          • Instrument Panel Finish Panels - Exploded View
          • Instrument Panel - Vehicles Built From: 12-2004
          • Instrument Panel Center Finish Panel - Vehicles Built From: 12-2003
          • Floor Console - Vehicles Built From: 12-2004
      • 501-14 Handles, Locks, Latches and Entry Systems
        • 501-14 Handles, Locks, Latches and Entry Systems|Specifications
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • Diagnosis and Testing
            • Locks, Latches and Entry Systems
            • General Procedures
              • Remote Keyless Entry Transmitter Programming
              • Removal and Installation
                • Hood Latch and Components - Exploded View
                • Hood Latch Release Handle
                • Hood Latch
                • Front Door Handles, Locks and Latches - Exploded View
                • Interior Front Door Handle
                • Exterior Front Door Handle
                • Front Door Latch
                • Exterior Rear Door Handle
                • Rear Door Handles, Locks and Latches - Exploded View
                • Rear Door Latch
                • Interior Rear Door Handle
                • Liftgate Handle, Lock and Latch - Exploded View
                • Liftgate Latch Actuator
                • Liftgate Latch Remote Control
                • Liftgate Latch
                • Ignition Lock Cylinder
                • Liftgate Window Latch
                • Door Lock Control Switch
                • Door Lock Cylinder
      • 501-16 Wipers and Washers
        • Specifications - Vehicles Built From: 12-2003
        • Description and Operation
          • Wipers and Washers - Vehicles Built From: 12-2003
          • Diagnosis and Testing
            • Wipers and Washers
            • General Procedures
              • Rear Window Wiper Blade and Pivot Arm Adjustment - Vehicles Built From: 12-2004
              • Rear Window Wiper Blade and Pivot Arm Adjustment - Vehicles Built Up To: 12-2004
              • Washer Hose Repair
              • Windshield Wiper Blade and Pivot Arm Adjustment - Vehicles Built From: 12-2004
              • Removal and Installation
                • Front Wiper Pivot Arm - Vehicles Built From: 12-2004
                • Windshield Washer Pump - Vehicles Built From: 12-2004
                • Washer System - Exploded View
                • Windshield Washer Pump and Reservoir - Vehicles Built From: 12-2004
                • Windshield Wiper Motor - Vehicles Built From: 12-2004
                • Windshield Wiper and Washer System - Exploded View - Vehicles Built From: 12-2004
                • Wiper Mounting Arm and Pivot Shaft - Vehicles Built From: 12-2004
                • Windshield Wiper System - Exploded View - Vehicles Built From: 12-2004
                • Rear Window Washer Pump - Vehicles Built From: 12-2004
                • Rear Window Wiper System - Exploded View - Vehicles Built From: 12-2004
                • Rear Window Wiper Motor - Vehicles Built From: 12-2004
      • 501-17 Roof Opening Panel
        • Description and Operation
          • Roof Opening Panel - Vehicles Built From: 12-2005
          • Roof Opening Panel - Vehicles Built Up To: 12-2005
          • Diagnosis and Testing
            • Roof Opening Panel
            • General Procedures
              • Power Roof Opening Panel Initialization
              • Roof Opening Panel Alignment
              • Removal and Installation
                • Roof Opening Panel Drain Hose - Vehicles Built From: 12-2003
                • Roof Opening Panel - Exploded View - Vehicles Built From: 12-2003
                • Roof Opening Panel Glass - Vehicles Built From: 12-2003
                • Roof Opening Panel Frame - Vehicles Built From: 12-2003
                • Roof Opening Panel Motor - Vehicles Built From: 12-2003
                • Roof Opening Panel Rear Drain Hose - Vehicles Built From: 12-2003
                • Roof Opening Panel Module - Vehicles Built From: 12-2003
                • Roof Opening Panel Shield - Vehicles Built From: 12-2003
                • Air Deflector
        • 501-17 Roof Opening Panel|Specifications
      • 501-19 Bumpers
        • Specifications - Vehicles Built From: 12-2003
        • Removal and Installation
          • Front Bumper - Exploded View - Vehicles Built From: 11-2004
          • Front Bumper Cover - Vehicles Built From: 12-2004
          • Rear Bumper - Exploded View - Vehicles Built From: 12-2004
          • Front Bumper - Vehicles Built From: 12-2003
          • Rear Bumper - Vehicles Built From: 12-2003
          • Rear Bumper Cover - Vehicles Built From: 12-2004
      • 501-20A Safety Belt System
        • Description and Operation
          • Safety Belt System
          • Diagnosis and Testing
            • Safety Belt System
            • General Procedures
              • Safety Belt Cleaning - Vehicles Built From: 12-2003
              • Safety Belt With Anchor Plate Thread Damage
              • Safety Belt Procedure After a Collision
              • Safety Belt Shoulder Height Adjuster With Stripped Weld Nuts
              • Safety Belt Tongue Rotated On Belt - Vehicles Built From: 12-2003
              • Removal and Installation
                • Child Safety Seat Tether Anchor
                • Front Safety Belt Retractor
                • Rear Safety Belt Retractor
                • Rear Center Safety Belt Retractor
                • Safety Belt Buckle and Pretensioner
                • Rear Safety Belt Buckle
                • Safety Belt Shoulder Height Adjuster
        • 501-20A Safety Belt System|Specifications
      • 501-20B Supplemental Restraint System
        • 501-20B Supplemental Restraint System|Specifications
        • Description and Operation
          • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
          • Diagnosis and Testing
            • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
            • Diagnostic Instructions - Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
            • Pinpoint Tests - Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
            • General Procedures
              • Supplemental Restraint System (SRS) Depowering and Repowering
              • Supplemental Restraint System (SRS) Deactivation and Reactivation
              • Inspection and Repair after a Supplemental Restraint System (SRS) Deployment
              • Deployed Air Bag Disposal
              • Scrapped Vehicle Undeployed Driver Air Bag Disposal
              • Scrapped Vehicle Undeployed Side Air Curtain (Safety Canopy ™) Disposal
              • Scrapped Vehicle Undeployed Passenger Air Bag Disposal
              • Deployed Safety Belt Pretensioner Disposal
              • Unserviceable Air Bag Disposal
              • Unserviceable Safety Belt Pretensioner Disposal
              • Scrapped Vehicle Undeployed Safety Belt Pretensioner Disposal
              • Pyrotechnic Device Disposal
              • Rivet Nut Replacement
              • Stripped Weld Nut Repair
              • Missing Weld Nut Repair
              • Removal and Installation
                • B-Pillar Side Impact Sensor
                • Front Impact Severity Sensor
                • C-Pillar Side Impact Sensor
                • Restraints Control Module (RCM)
                • Driver Air Bag Module
                • Passenger Air Bag Module
                • Side Air Bag Module
                • Side Air Curtain (Safety Canopy ™) Module
                • Clockspring
                • Seat Position Sensor
                • Occupant Classification Sensor - Original Equipment
                • Occupant Classification Sensor - Service Kit
                • Passenger Air Bag Deactivation (PAD) Indicator
      • 501-25A Body Repairs - General Information
        • Description and Operation
          • Body Repairs
      • 501-25B Body Repairs - Corrosion Protection
        • Description and Operation
          • Corrosion Protection
      • 501-25C Body Repairs - Plastic Repairs
        • Description and Operation
          • Plastic Repairs
      • 501-25D Body Repairs - Water Leaks
        • Description and Operation
          • Water Leaks
      • 501-25E Body Repairs - Wind Noise
        • Description and Operation
          • Wind Noise
      • 501-25F Body Repairs - Paintless Dent Removal
        • Description and Operation
          • Paintless Dent Removal
      • 501-25G Body Repairs - Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
            • Body Tolerance Check
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • Specifications - Vehicles Built From: 12-2004
        • Description and Operation
          • Frame Assembly - Vehicles Built From: 12-2003
          • General Procedures
            • Underbody Misalignment Check - Vehicles Built From: 11-2003
            • Body Misalignment Check
            • Removal and Installation
              • Rear Subframe - Vehicles Built From: 12-2004
              • Front Subframe - Vehicles Built From: 12-2004
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25A Body Repairs - General Information
        • Description and Operation
          • Body Repairs
      • 501-25B Body Repairs - Corrosion Protection
        • Description and Operation
          • Corrosion Protection
      • 501-25C Body Repairs - Plastic Repairs
        • Description and Operation
          • Plastic Repairs
      • 501-25D Body Repairs - Water Leaks
        • Description and Operation
          • Water Leaks
      • 501-25E Body Repairs - Wind Noise
        • Description and Operation
          • Wind Noise
      • 501-25F Body Repairs - Paintless Dent Removal
        • Description and Operation
          • Paintless Dent Removal
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Frame Tolerance Check
            • Underbody Tolerance Check
            • Body Tolerance Check
      • 501-25G Body Repairs - Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness