ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Flywheel Runout Check - Vehicles Built From: 12-2003 > < Clutch Master Cylinder Check - Vehicles Built From: 12-2003
Manual Transmission/Transaxle and Clutch - General Information - Clutch Disc Check—Vehicles Built From: 12/2003 Maverick 2005 (08/2004-)
General Procedures

Special Tool(s)

Dial Indicator with Magnetic Base

100-D002 (D78P-4201-B) or equivalent

  1. Check the clutch disc lining surface for hardening or the presence of oil.

  1. Check for a worn clutch disc lining. Measure the minimum allowable depth to the rivet heads with a slide caliper.
  1. Check for loose clutch disc lining rivets.

  1. Using the special tool, check the maximum allowable runout of the clutch disc.
  1. Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
  1. Check for wear or rust on the splines. If necessary, clean them with an emery cloth.
  1. Check the clutch disc for cracking, scoring, discoloration or other surface marks. Install a new clutch disc if necessary.

Flywheel Runout Check - Vehicles Built From: 12-2003 > < Clutch Master Cylinder Check - Vehicles Built From: 12-2003