ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Radiator - Vehicles Built From: 12-2003 2.3L Duratec-HE (MI4) > < Coolant Pump - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)

Maverick 2005 (08.2004-)

Engine Cooling - Coolant Pump—3.0L Duratec-VE (VE6) Maverick 2005 (08/2004-)
Removal and Installation

Special Tool(s)

Service Set, Water Pump Pulley

303-S455 (T94P-6312-AH)

Remover, Crankshaft Vibration Damper

303-009 (T58P-6316-D)

Installer, Power Steering Pump Pulley (Nut only)

211-185 (T91P-3A733-A)

 
Item
Part Number
Description
1
W525958
Heater hose clamp
2
6N734
Heater hose
3
W701544
Coolant pump assembly bolt (3 required)
4
8287
Coolant pump-to-engine hose clamp
5
8A577
Coolant pump-to-engine hose
6
8287
Coolant pump-to-thermostat housing hose clamp
7
8501
Coolant pump assembly
8
6A359
Coolant pump drive pulley

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 Jacking and Lifting.
  1. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

  1. Disconnect the crankcase vent tube and position it aside.
  1. Remove the coolant pump belt. For additional information, refer to Section 303-05A Accessory DriveSection 303-05B Accessory Drive.

  1. Using the special tool, remove the coolant pump drive pulley.
  1. Disconnect the heater hose from the coolant pump.
  1. Disconnect the coolant pump-to-engine hose and position aside.

  1. Remove the 3 bolts from the coolant pump assembly.
  1. Reposition the coolant pump-to-thermostat housing hose clamp and remove the coolant pump and hose as an assembly.

Installation

  1. Connect the coolant pump-to-thermostat housing hose and reposition the clamp.
  1. Position the coolant pump assembly and install the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
    • Tighten the 3 bolts an additional 90 degrees.
  1. Connect the coolant pump-to-engine hose and the heater hose.

  1. NOTE:
    NOTE:Install the coolant pump drive pulley flush with the end of the camshaft.
    Using the special tool, install the coolant pump drive pulley.
  1. Install the coolant pump belt. For additional information, refer to Section 303-05A Accessory DriveSection 303-05B Accessory Drive.

  1. Connect the crankcase vent tube.
  1. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

Radiator - Vehicles Built From: 12-2003 2.3L Duratec-HE (MI4) > < Coolant Pump - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)