ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Low-Reverse Clutch Assembly > < Pump Assembly - Vehicles Built From: 12-2003

Maverick 2005 (08.2004-)

Automatic Transmission/Transaxle - Planetary Gearsets and Chain Drive Parts—Vehicles Built From: 12/2003 Maverick 2005 (08/2004-)
Disassembly and Assembly of Subassemblies

Disassembly
  1. Inspect the low/intermediate sun gear assembly for damage.
    • Gear teeth.
    • Thrust bearing surfaces.
    • Journal surface.

  1. Inspect the low/intermediate carrier assembly.
    • Pinion gear teeth.
    • Spline teeth.
    • Pinion gear surfaces.
    • Bushing surfaces.
    • Pinion gear bearings.

  1. Inspect the low/intermediate carrier assembly end play.
    • Use a feeler gauge to measure end play.

        • 1. If end play is out of specification, install a new assembly.

  1. Inspect the low/intermediate ring gear.
    • Gear teeth.
    • Spline teeth.
    • Thrust bearing surfaces.
    • Journal surface.
    • Lug teeth.

  1. Inspect the reverse/overdrive sun gear and shell assembly for damage or wear.
    • Gear teeth
    • Lug teeth.
    • Thrust bearing surfaces.
    • Bushing surface.

  1. Inspect the reverse/overdrive carrier assembly.
    • Pinion gear teeth.
    • Clutch plate spline teeth.
    • Pinion gear bearings.
    • Thrust bearing surfaces.
    • Bushing surfaces.
    • No. 8 thrust bearing captured between the pinions and carrier.

  1. Inspect the reverse/overdrive carrier assembly end play.
    • Use feeler gauge to measure end play.

        • 1. If end play is out of specification, install a new assembly.

  1. Inspect the reverse/overdrive ring gear.
    • Gear teeth.
    • Spline teeth.
    • Drive sprocket teeth.
    • Thrust bearing surfaces.
    • Journal surface.
    • Bearings.

  1. Inspect the driven sprocket assembly.
    • Gear teeth.
    • Parking gear lug teeth.
    • Driven sprocket teeth.
    • Thrust bearing surfaces.
    • Bearing surfaces.
    • Rivets.
    • Bushing surfaces.
    • Lubrication holes.

  1. Inspect the drive chain.
    • Check the drive chain for wear, stretching or tightness of the chain links.
    • The chain must move freely.

Low-Reverse Clutch Assembly > < Pump Assembly - Vehicles Built From: 12-2003