ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Throttle Position (TP) Sensor - Vehicles Built From: 12-2003 > < Crankshaft Position (CKP) Sensor - Vehicles Built From: 12-2003
Electronic Engine Controls - 3.0L Duratec-VE (VE6) - Powertrain Control Module (PCM) Maverick 2005 (08/2004-)
Removal and Installation

 
Item
Part Number
Description
1
W500412
Powertrain control module (PCM)-to-dash stud bolt nuts (2 required)
2
13A506
Wiring harness retainer (part of 12B637)
3
9S428
Manifold absolute pressure (MAP) sensor and bracket
4
14A464
PCM electrical connectors (part of 12B637) (3 required)
5
N806925
PCM-to-cowl stud bolt (2 required)
6
12A651
PCM
7
12A696
PCM cowl seal

Removal

  1. NOTE:
    NOTE:Any PCM replacement will require that ALL customer keys are available to be programmed at the time of installation. PCM replacement DOES NOT require new keys.
    Retrieve the module configuration. Carry out the module configuration retrieval steps of the Programmable Module Installation procedure. For additional information, refer to Section 418-01 Module Configuration.
  1. Remove the 2 powertrain control module (PCM) stud bolt nuts and position the wiring harness and the manifold absolute pressure sensor aside.
  1. Disconnect the 3 PCM electrical connectors.
  1. Remove the 2 stud bolts and the PCM.

Installation

  1. Install the PCM and the 2 stud bolts.
    • Tighten to 9 Nm (80 lb-in).
  1. Connect the 3 PCM electrical connectors.
  1. Position the manifold absolute pressure (MAP) sensor and the wiring harness and install the 2 PCM stud bolt nuts.
    • Tighten to 9 Nm (80 lb-in).
  1. Restore the module configuration. Carry out the module configuration restore steps of the Programmable Module Installation procedure. For additional information, refer to Section 418-01 Module Configuration.
  1. Reprogram the passive anti-theft system (PATS). Carry out the Key Programming Using Two Programmed Keys procedure. For additional information, refer to Section 419-01A Anti-Theft - ActiveSection 419-01B Anti-Theft - Passive.

Throttle Position (TP) Sensor - Vehicles Built From: 12-2003 > < Crankshaft Position (CKP) Sensor - Vehicles Built From: 12-2003