Ford Workshop Service and Repair Manuals

General Specifications

Item	Specification
Fluid
MERCON(R) V Automatic Transmission Fluid XT-5-QM (or XT-5-QMC) (US); CXT-5-LM12 (Canada)	MERCON(R) V
Fluid Capacity
All	9.5L (10 quarts)
Lubricant
Multi-Purpose Grease XG-4 and/or XL5	ESB-M1C93-B
Sealant
Thread Sealant with PTFE TA-24	WSK-M2G350-A2

End Play Specifications

Description	mm	Inch
Low/intermediate carrier assembly pinion gear end play	0.15-0.72	0.005-0.028
Final drive carrier assembly pinion gear end play	0.17-0.65	0.006-0.025

Band and Clutch Application Chart A

Selector Position	(2/4) Band	Forward Clutch	Direct Clutch	Coast Clutch	Low/Rev Clutch	Reverse Clutch
Reverse					X	X
1st		X
2nd	X	X
3rd		X	X
4th	X	X/I	X
M — 3rd		X	X	X
M — 2nd	X	X		X
M — 1st		X		X	X

X = Transmits torque

I = Ineffective

Band and Clutch Application Chart B

Selector Position	Forward One-Way Clutch		Low One-Way Clutch		Engine Braking
	Drive	Coast	Drive	Coast
Reverse				X/I	Yes
1st	X	OR	X	OR	No
2nd	X	OR	OR	OR	No
3rd	X	OR	OR	OR	No
4th	OR	OR	OR	OR	Yes
M — 3rd	X		OR	OR	Yes
M — 2nd	X		OR	OR	Yes
M — 1st	X		X		Yes

X = Transmits torque

OR = Overrunning

I = Ineffective

Line Pressure Chart

Line Pressure	Idle		Stall
Range Selector Position	kPa	psi	kPa	psi
Park, Neutral	441-524	64-76	1,786-2,027	259-294
Reverse	441-524	64-76	1,158-1,269	168-184
D	324-372	47-54	1,158-1,269	168-184
2	324-372	47-54	1,158-1,269	168-184
1	324-372	47-54	1,158-1,269	168-184

Forward/Coast Clutch Pack

Description	mm	Inch
Clutch pack clearance	0.23-0.96	0.009-0.037
Retaining ring thickness	1.43-1.53	0.056-0.060
Retaining ring thickness	1.59-1.69	0.062-0.066
Retaining ring thickness	1.75-1.85	0.068-0.072
Retaining ring thickness	1.92-2.02	0.075-0.079

Reverse Clutch Pack

Description	mm	Inch
Clutch plate to retaining ring	0.33-0.89	0.013-0.035
Retaining ring thickness	1.39-1.49	0.054-0.058
Retaining ring thickness	1.53-1.63	0.060-0.064
Retaining ring thickness	1.68-1.78	0.066-0.070

Direct Clutch Pack

Description	mm	Inch
Clutch plate to retaining ring	0.73-1.42	0.028-0.055
Retaining ring thickness	1.28-1.38	0.050-0.054
Retaining ring thickness	1.39-1.49	0.054-0.058
Retaining ring thickness	1.52-1.62	0.060-0.063
Retaining ring thickness	1.65-1.75	0.064-0.068

Low/Reverse Clutch Pack

Description	mm	Inch
Clutch plate to retaining ring	0.30-1.10	0.012-0.043
Pressure plate sizes	2.57-2.47	0.101-0.097
Pressure plate sizes	2.36-2.26	0.092-0.088
Pressure plate sizes	2.16-2.06	0.085-0.081

Intermediate and Overdrive Servo

Description	mm	Inch
Servo travel, wide groove	2.44-4.94	0.096-0.194

Intermediate/Overdrive Servo Apply Rod

Part Number	Number of Rings	Rod Length
F3RP-7H188-CB	0	108.1 mm (4.25 in)
F3RP-7H188-BB	1	107.1 mm (4.21 in)
F3RP-7H188-AB	2	105.7 mm (4.16 in)

Reverse/Overdrive Carrier Assembly Pinion Gear

Description	mm	Inch
End play	0.15-0.72	0.005-0.028

Gear Ratios

Gear Range	Ratios
1st	2.889:1
2nd	1.571:1
3rd	1:1
4th	0.689:1
Reverse	2.31:1
Final Drive	3.77:1

Pump Gear End

Description	mm	Inch
Drive gear clearance	0.05-0.08	0.002-0.003

Drive Sprocket Alignment No. 10 Thrust Washer

Description	mm	Inch
Drive sprocket-to-converter housing thrust washer AA	1.51-1.41	0.059-0.052
Drive sprocket-to-converter housing thrust washer BA	1.77-1.67	0.069-0.065
Drive sprocket-to-converter housing thrust washer CA	2.03-1.93	0.079-0.075
Drive sprocket-to-converter housing thrust washer DA	2.29-2.19	0.090-0.086
Distance measured during gauging procedure and appropriate thrust washer AA	1.12-0.86	0.044-0.033
Distance measured during gauging procedure and appropriate thrust washer BA	0.85-0.60	0.033-0.023
Distance measured during gauging procedure and appropriate thrust washer CA	0.59-0.34	0.023-0.013
Distance measured during gauging procedure and appropriate thrust washer DA	0.33-0.08	0.012-0.003

Driven Sprocket Alignment No. 11 Shim

Description	mm	Inch
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim AB	2.20-2.10	0.086-0.082
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim BB	2.02-1.92	0.079-0.075
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim CB	1.85-1.75	0.072-0.068
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim DB	1.67-1.57	0.065-0.061
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim EB	1.50-1.40	0.059-0.052
Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim FB	1.32-1.22	0.051-0.048
Distance measured during gauging procedure and appropriate thrust bearing shim AB	14.34-14.1	0.564-0.557
Distance measured during gauging procedure and appropriate thrust bearing shim BB	14.16- 14.00	0.557-0.551
Distance measured during gauging procedure and appropriate thrust bearing shim CB	13.99- 13.83	0.551-0.544
Distance measured during gauging procedure and appropriate thrust bearing shim DB	13.82- 13.66	0.544-0.537
Distance measured during gauging procedure and appropriate thrust bearing shim EB	13.65- 13.49	0.537-0.531
Distance measured during gauging procedure and appropriate thrust bearing shim FB	13.48- 13.32	0.531-0.524

Differential End Play No. 14 Shim

Description	mm	Inch
Differential case-to-converter housing thrust bearing shim AA (sizes)	1.08-0.98	0.042-0.038
Differential case-to-converter housing thrust bearing shim BA (sizes)	1.38-1.28	0.054-0.050
Differential case-to-converter housing thrust bearing shim CA (sizes)	1.67-1.57	0.065-0.061
Differential case-to-converter housing thrust bearing shim DA (sizes)	1.97-1.87	0.077-0.074
Differential case-to-converter housing thrust bearing shim EA (sizes)	2.27-2.17	0.089-0.085
Distance measured during gauging procedure and appropriate thrust bearing shim AA	130.76- 130.46	5.148-5.136
Distance measured during gauging procedure and appropriate thrust bearing shim BA	130.45- 130.16	5.135-5.124
Distance measured during gauging procedure and appropriate thrust bearing shim CA	130.15- 129.87	5.124-5.112
Distance measured during gauging procedure and appropriate thrust bearing shim DA	129.88- 129.57	5.112-5.101
Distance measured during gauging procedure and appropriate thrust bearing shim EA	129.56- 129.27	5.100-5.089

Pump Assembly Rotating Torque

Description	Nm	Inch
Drive shaft rotational torque	0.3	2.6

Torque Specifications

Description	Nm	lb-ft	lb-in
Accumulator body transfer plate bolts	12	9	—
Air cleaner assembly bolt	10	—	89
Battery tray bracket bolts	10	—	89
Cooler tube bracket bolt	13	10	—
Cooler tube fittings to case	48	35	—
Converter housing pipe plug	8	—	71
Cross brace bolts	90	66	—
Cross brace nut	175	129	—
Dampener	40	30	—
Drain plug	25	18	—
Differential lube tube bolt	13	10	—
Exhaust-to-intermediate shaft bracket nuts and bolts	30	22	—
Exhaust flange retainers	29	21	—
Front mount bracket bolt	90	66	—
Flexpipe-to-exhaust manifold nuts	25	18	—
Generator shield bolt	10	—	89
Ground wire nut	27	20	—
Intermediate shaft bearing bracket bolts	27	20	—
Line pressure port plug	24	18	—
Lower control arm-to-body bolt	115	85	—
Lower control arm-to-knuckle bolt	63	46	—
LH splash shield	10	—	89
LH support insulator bracket nuts	40	30	—
LH support insulator through bolt	103	76	—
LH support insulator bolts	48	35	—
Lower rear mount bolt	55	41	—
Main control valve body-to-case boltsa	—	—	—
Main control valve body cover bolts a	—	—	—
Manual control lever	27	20	—
Manual control lever bolt	27	20	—
Manual control lever shaft nut	74	55	—
Outer halfshaft spindle nut	290	214	—
Output shaft speed (OSS) sensor bolt	12	9	—
Parking pawl shaft retainer bolt	8	—	71
Power take-off (PTO) bracket bolts	55	41	—
Pressure tap plate bolts	8	—	71
PTO-to-transaxle bolt	45	33	—
Pump assembly boltsa	—	—	—
Pump support bolts	13	10	—
Rear cross brace bolts	115	85	—
Rear driveshaft flange	20	15	—
Rear driveshaft PTO bolts	37	27	—
Rear transaxle support through bolt	120	89	—
Rear transaxle support-to-crossmember nuts	80	59	—
Rear transaxle support-to-crossmember bolt	80	59	—
Shift cable bracket bolts	23	17	—
Solenoid valve body bolts	10	—	89
Starter motor bolts	35	26	—
Starter motor bolts	25	18	—
Starter motor solenoid battery nut (large)	12	9	—
Starter motor solenoid nut (small)	5	—	44
Stator support-to-converter housing bolts	14	10	—
Sway bar link nut	63	46	—
Tie-rod end retaining nut	55	41	—
Thermostatic fluid level control valve bolt	12	9	—
Transmission range (TR) sensor bolts	11	8	—
Transaxle case-to-engine bolts	40	30	—
Transaxle support brackets	48	35	—
Turbine shaft speed (TSS) sensor bolt	12	9	—
Transaxle cooler tubes	23	17	—
Torque converter nuts	40	30	—
Torque converter pump rotational torque	0.3	—	2.65
Torque converter housing-to-case boltsa	—	—	—
Torque converter housing pipe plugs	8	—	71
Transmission fluid cooler tube bolt	25	18	—
Transmission fluid cooler fitting	40	30	—
Transmission fluid filler tube bolt	8	—	71
Wire harness bracket nut	10	—	89

a Refer to the procedure in this section.