Lubricants and Sealants |
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent | WSS-M2C930-A |
Motorcraft Metal Surface Cleaner ZC-21 | WSE-M5B392-A |
Silicone Gasket and Sealant TA-30 | WSE-M4G323-A4 |
Silicone Brake Caliper Grease and Dielectric Compound XG-3-A | ESE-M1C171-A |
Engine |
Displacement | 3.0L (4V) (182 CID) |
No. cylinders | 6 |
Bore/stroke | 89.0 x 79.5 mm (3.5 x 3.13 in) |
Fire order | 1-4-2-5-3-6 |
Oil pressure (Minimum at 1,500 rpm with engine warmed up after 10 minutes of idling) | 76 kPa (11 psi) |
Spark plug | AGSF-32M Gap = 1.30-1.40 mm (0.052-0.56 in) |
Cylinder Head and Valve Train |
Cylinder head gasket surface flatness | — |
Combustion chamber volume | 52 cc (3.17 CI) |
Valve arrangement (front to rear) | LH intake I-I-I-I-I-I LH exhaust E-E-E-E-E-E RH intake I-I-I-I-I-I RH exhaust E-E-E-E-E-E |
Valve guide bore diameter | 6.015-6.044 mm (0.236-0.237 in) |
Valve stem diameter — intake | 5.975-5.995 mm (0.2350-0.2358 in) |
Valve stem diameter — exhaust | 5.950-5.970 mm (0.2343-0.2350 in) |
Valve stem-to-guide clearance — intake | 0.019-0.069 mm (0.0007-0.0027 in) |
Valve stem-to-guide clearance — exhaust | 0.045-0.094 mm (0.0017-0.037 in) |
Valve head diameter — intake | 35 mm (1.38 in) |
Valve head diameter — exhaust | 30 mm (1.18 in) |
Valve head diameter (intake) — gauge diameter | 33.5 mm (1.3189 in) |
Valve head diameter (exhaust) — gauge diameter | 28.0 mm (1.10236 in) |
Valve face runout | 0.05 mm (0.001 in) |
Valve face angle | 45.5 degrees |
Valve seat width — intake | 1.1-1.4 mm (0.043-0.055 in) |
Valve seat width — exhaust | 1.4-1.7 mm (0.055-0.066 in) |
Valve seat runout | 0.04 mm (0.001 in) |
Valve seat angle | 44.75 degrees |
Valve spring free length (approx.) | 46.6 mm (1.84 in) |
Valve spring squareness | 2.5% |
Valve spring compression pressure (N @ spec. length) | 693 N @ 30.09 mm (156 lbs @ 1.18 in) |
Valve spring installed height (N @ spec. length) | 39.89 mm (1.57 in) |
Valve spring installed pressure | 240 N @ 39.89 mm (53.95 lbs @ 1.57 in) |
Valve spring installed pressure — service limit | 10% force loss @ specified height |
Roller follower ratio @ max. lift | 2.0:1 |
Hydraulic Lash Adjuster |
Diameter (standard) | 16-15.988 mm (0.6290-0.6294 in) |
Clearance to bore | 0.018-0.069 mm (0.0007-0.0027 in) |
Hydraulic leakdown rate | 5-25 seconds |
Collapsed lash adjuster gap | 0.50-1.11 mm (0.019-0.043 in) |
Camshaft |
Theoretical valve lift @ 0 lash | 9.80 mm (0.388 in) |
Lobe lift | 4.80 mm (0.189 in) |
Allowable lobe lift loss | 0.76 mm (0.03 in) |
Journal diameter (all) | 26.962-26.936 mm (1.061-1.060 in) |
Camshaft journal bore inside diameter | 27.012-26.987 mm (1.063-1.062 in) |
Camshaft journal-to-bearing clearance — standard | 0.025-0.076 mm (0.001-0.0029 in) |
Camshaft journal-to-bearing clearance — service limit | 0.121 mm (0.0047 in) |
Runout | — |
End play — service limit | 0.190 mm (0.00748 in) |
Cylinder Block |
Cylinder bore diameter — grade 1 | 89.000-89.010 mm (3.50393-3.504323 in) |
Cylinder bore diameter — grade 2 | 89.010-89.020 mm (3.504323-3.504717 in) |
Cylinder bore diameter — grade 3 | 89.020-82.030 mm (3.504717-3.50511 in) |
Cylinder bore maximum taper | 0.020 mm (0.0008 in) |
Cylinder bore maximum out-of-round | 0.015 mm (0.0005 in) |
Cylinder bore maximum out-of-round — service limit | 0.020 mm (0.0007 in) |
Main bearing bore inside diameter | 67.998-68.022 mm (2.677-2.6780 in) |
Head gasket surface flatness | — |
Crankshaft |
Main bearing journal diameter | 62.968-62.992 mm (2.467-2.479 in) |
Main bearing journal maximum taper | 0.008 mm (0.0003 in) |
Main bearing journal maximum out-of-round | 0.006 mm (0.0002 in) |
Main bearing journal-to-cylinder block clearance | 0.024-0.072 mm (0.0009-0.003 in) |
Connecting rod journal diameter | 49.969-49.991 mm (1.967-1.968 in) |
Connecting rod journal maximum taper | 0.008 mm (0.0003 in) |
Connecting rod journal maximum out-of-round | 0.006 mm (0.0002 in) |
Crankshaft maximum end play | 0.135-0.255 mm (0.005-0.010 in) |
Piston and Connecting Rod |
Piston diameter — coated, grade 1 | 88.990-89.010 mm (3.5035-3.5043 in) |
Piston diameter — coated, grade 2 | 88.998-89.022 mm (3.5039-3.5048 in) |
Piston diameter — coated, grade 3 | 89.010-89.030 mm (3.5043-3.5051 in) |
Piston diameter — uncoated, grade 1 | 88.970-88.980 mm (3.50275-3.50314 in) |
Piston diameter — uncoated, grade 2 | 88.978-88.992 mm (3.50306-3.50362 in) |
Piston diameter — uncoated, grade 3 | 89.010-89.030 mm (3.50432-3.50511 in) |
Piston-to-cylinder bore clearance | 0.012 to 0.022 mm (0.0005-0.0009 in) |
Piston ring end gap — compression (top, gauge diameter) a | 0.100-0.250 mm (0.0039-0.0098 in) |
Piston ring end gap — compression (bottom, gauge diameter) | 0.27-0.42 mm (0.0106-0.0165 in) |
Piston ring end gap — oil ring (steel rail, gauge diameter) | 0.15-0.65 mm (0.0059-0.0255 in) |
Piston ring end gap — compression (top, service limit) | 0.50 mm (0.0196 in) max |
Piston ring end gap — compression (bottom, service limit) | 0.65 mm (0.0255 in) max |
Piston ring end gap — oil ring (steel rail, service limit) | 0.90 mm (0.0354 in) max |
Piston ring groove width — compression (top) | 1.230-1.245 mm (0.0484-0.0490 in) |
Piston ring groove width — compression (bottom) | 1.530-1.545 mm (0.0602-0.0608 in) |
Piston ring groove width — oil ring | 3.030-3.055 mm (0.1192-0.0120 in) |
Piston ring width | — |
Piston ring-to-groove clearance | — |
Piston pin bore diameter | 21.008-21.012 mm (0.8270-0.8272 in) |
Piston pin diameter | 21.011-21.013 mm (0.8271-0.8273 in) |
Piston pin length | 60.51-60.08 mm (2.382-2.365 in) |
Piston pin-to-piston fit | 0.002 to 0.009 mm (0.00007-0.0003 in) |
Piston-to-connecting rod clearance | — |
Connecting rod-to-pin clearance — standard | 0.004-0.02 mm (0.0001-0.0007 in) |
Connecting rod-to-pin clearance — service limit | 0.035 mm (0.0013 in) |
Connecting rod pin bore diameter | 21.017-21.031 mm (0.827-0.828 in) |
Connecting rod length (center-to-center) | 138.06-138.14 mm (5.435-5.38 in) |
Connecting rod maximum allowed bend | 0.038 mm per 25 (0.0014 per 0.984 in) |
Connecting rod maximum allowed twist | 0.050 mm per 25 (0.0019 per 0.984 in) |
Connecting rod bearing bore diameter | 53.015-53.035 mm (2.0872-2.0879 in) |
Connecting rod bearing-to-crankshaft clearance | 0.028-0.066 mm (0.001-0.0025 in) |
Connecting rod side clearance | 0.100-0.30 mm (0.0039-0.0118 in) |