Gear Clearance |
1st gear end play | 0.20-0.30 mm (0.0078-0.0118 in) |
2nd gear end play | 0.06-0.16 mm (0.0024-0.0063 in) |
3rd gear thrust clearance | 0.18-0.31 mm (0.0071-0.0122 in) |
4th gear end play | 0.20-0.30 mm (0.0078-0.0118 in) |
5th gear thrust clearance | 0.06-0.16 mm (0.0024-0.0063 in) |
Synchronizer Ring Clearance |
1st gear clearance (outer ring-to-synchronizer cone) | 0.60-1.10 mm (0.0236-0.0433 in) |
1st gear clearance (inner ring-to-synchronizer cone) | 0.60-0.80 mm (0.0236-0.0314 in) |
2nd gear clearance (middle synchronizer ring-to-gear) | 0.60-1.20 mm (0.0236-0.0472 in) |
2nd gear clearance (outer ring-to-synchronizer cone) | 0.60-1.10 mm (0.0236-0.0433 in) |
2nd gear clearance (inner ring-to-gear) | 0.70-1.10 mm (0.0276-0.0433 in) |
3rd gear | 0.90-1.45 mm (0.0354-0.0571 in) |
4th gear | 0.90-1.45 mm (0.0354-0.0571 in) |
5th gear | 0.95-1.40 mm (0.0374-0.0551 in) |
Reverse idler gear | 0.95-1.40 mm (0.0374-0.0551 in) |
Input Shaft |
End play | 0.00-0.06 mm (0.00-0.0024 in) |
Adjustment shim thickness | Refer to Transaxle in this section for shim selection procedure. |
Mainshaft |
End play | 0.00-0.06 mm (0.00-0.0024 in) |
Adjustment shim thickness | Refer to Transaxle in this section for shim selection procedure. |
Reverse Idler Gear |
End play | 0.04-0.14 mm (0.0016-0.0055 in) |
Adjustment shim thickness | Refer to Transaxle in this section for shim selection procedure. |
Input shaft thrust washer thickness | Refer to Input Shaft in this section for thrust washer thickness chart. |
Input shaft snap ring thickness | Refer to Input Shaft in this section for snap ring thickness chart. |
4th gear adjustment shim thickness | Refer to Mainshaft in this section for 4th gear adjustment shim thickness chart. |
5th gear snap ring thickness | Refer to Mainshaft in this section for 5th gear snap ring thickness chart. |
Mainshaft C-ring thickness | Refer to Mainshaft in this section for C-ring thickness chart. |
Differential |
Preload | 0.15-0.21 mm (0.0059-0.0083 in) |
Adjustment shim thickness | Refer to Transaxle in this section for adjustment shim selection procedure. |
Side gear and pinion gear backlash | 0.02-0.08 mm (0.0079-0.0031 in) |
Lubricants and sealants |
SAE 75W-90 Long Life Gear Oil F32Z-19C547-MA | WSS-M2C203-A1 and GL-4 |
Silicone Gasket and Sealant TA-30 | WSE-M4G323-A4 |
Premium Long-Life Grease XG-1-C or XG-1-K (US); CXG-1-C (Canada) | ESA-M1C75-B |
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada) | WSS-M6C62-A |