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412-01 Air Distribution and Filtering > < Vacuum Hose Repair - Vehicles Built From: 12-2003
Climate Control System - General Information - Air Conditioning (A/C) Odor Treatment—Vehicles Built From: 12/2003 Maverick 2005 (08/2004-)
General Procedures

Special Tool(s)

30oz Sure Shot Pressure Sprayer

167-R4700 or equivalent

Materials
Name
Specification
Motorcraft A/C Cooling Coil Coating
(Motorcraft YN-29)
WSS-M99B187-A

A/C Odor Treatment

WARNING:
WARNING:Avoid contact with eyes and skin. Contact with eyes and skin will cause irritation. Wear chemical goggles when using the A/C cooling coil coating. Failure to follow these instructions may result in serious injury or death.
WARNING:
WARNING:This procedure should only be carried out in ventilated areas. Open all windows and doors of the vehicle. Leave doors and windows open during the entire procedure. Avoid breathing vapors. Failure to follow these instructions may result in serious injury or death.
WARNING:
WARNING:Read all instructions and warnings packaged with the A/C cooling coil coating. For additional information, see the material safety data sheet (MSDS) for this product. Failure to follow these instructions may result in serious injury or death.
NOTE:
NOTE:There are typically 4 types of objectionable odors found in a vehicle:
  • Chemical odors
  • Environmental odors
  • Human and other interior-generated odors
  • Microbiological odors
NOTE:
NOTE:Before determining that A/C odor treatment is required, the source and the circumstances under which the odor occurs must be determined.
NOTE:
NOTE:Chemical odors are usually constant regardless of the climate control system setting although they may be enhanced by A/C operation. Most chemical odors are caused by fluid leaks or incorrectly cured adhesives. Chemical odors can be eliminated by repairing the leaking component and removing any residue.
NOTE:
NOTE:Environmental odors usually occur for a short time and diminish after the vehicle passes through the affected area. These odors are typically only detected when the vehicle windows are open, or when the climate control system is operating in a mode that allows for fresh air. Environmental odors cannot be eliminated because they are external in source, but they may be minimized by switching to a climate control setting that uses recirculated air.
NOTE:
NOTE:Human and other interior generated odors occur while the source is present and may linger for a short time after. These odors may be more noticeable during A/C operation. Human odors may be eliminated by removing the source and cleaning the affected area.
NOTE:
NOTE:Microbiological odors, if in the A/C system, usually last for about thirty seconds after the system is turned on. They will be detected while the A/C is turned on using either outside or recirculated air. Microbiological odors that occur in areas other than the A/C system (e.g. water in doors or wet carpeting) may last indefinitely, and will be more intense when recirculated air is used. Microbiological odors will not be present at temperatures at or below 10°C (50°F).
NOTE:
NOTE:Microbiological odors can be eliminated by removing the source and treating the affected area. Standing water must be allowed to drain and dry out. A/C systems may be treated by using the A/C cooling coil coating as described in the procedure below.
NOTE:
NOTE:Microbiological odors result from microbial growth supported by warm temperatures and moisture. Microbiological odors are described as musty/mildew type smells and may occur on/in:
  • form seals
  • rubber seals
  • adhesives
  • standing water
  • water soaked carpet/trim
  1. Identify the type of odor present in the vehicle. Do not proceed with A/C odor treatment if the odor source is found to be outside of the A/C system. Refer to the following chart for examples.
    Odor Source Odor Description
    Chemical Odors
    Coolant Sweet smell
    Fuel Gasoline or diesel fuel smell
    Oil Oil-type, or burning smell
    Power steering fluid Oil-type, or burning smell
    Transmission fluid Oil-type, or burning smell
    Washer fluid Alcohol-type smell
    Gear lube Garlic/sulfur smell
    Refrigerant oil Alcohol-type smell
    Carpet/trim adhesives Fishy, urine or sweet smell
    Evaporator core coating Wet cement-type smell
    Environmental Odors
    Exhaust Exhaust, fuel or burning type smell
    Industrial pollutants Various smells
    Dust Musty, mildew or wet cement type smell
    Pollen Sweet smell
    Tobacco Burning, tar smell
    Human and Other Interior-Generated Odors
    Body secretions Body odor
    Perfuming agents Sweet or fragrance smell
    Clothing Musty, mildew or body odors
    Food/Beverage Sweet, musty, mildew or fishy smell
    Microbiological Odors
    Microbiological odors occurring inside of A/C system Musty, mildew smell lasting about 30 seconds after A/C is turned on
    Microbiological odors occurring outside of A/C system Musty, mildew smell lasting indefinitely and possibly more pronounced when using recirculated air
  1. Identify the source of the odor.
    • Check the passenger and driver side carpet for moisture.
    • Check the blower motor and blower motor cover (if equipped) for moisture resulting from water bypassing the cowl baffling system.
    • Check the evaporator core drain tube for restriction.
    • Check the cowl top panel and air inlet screen for standing water or foreign material. Remove any standing water and clean the air inlet screen using a wet/dry vacuum.
  1. Open all vehicle windows.
  1. Disconnect the low-side A/C pressure cycling switch electrical connector.
  1. Set the following.
    • Enable the A/C using FRESH air inlet.
    • Adjust the temperature setting to full WARM.
    • Adjust the blower motor speed to HI.
  1. Run the engine for 25 minutes to dry out the A/C system.
  1. Turn the ignition OFF.
  1. Remove the blower motor.
  1. NOTE:
    NOTE:Blower motor speed controls that are mounted outside of the evaporator core housing and not exposed to the blower motor airflow do not need to be removed.
    Remove the blower motor resistor.
  1. CAUTION:
    CAUTION:To avoid damage to the vehicle interior, do not spill or spray this product on any interior surface.
    Add 1 full bottle of approved A/C cooling coil coating to the sprayer.
  1. Insert the sprayer nozzle into the evaporator housing and direct the spray toward the evaporator core face. Spray the entire evaporator core face until empty.
  1. Install the blower motor and blower motor resistor (if equipped) or blower motor speed control (if equipped).
  1. Repeat Steps 6 through 8 to cure the evaporator core coating.
  1. Connect the A/C pressure cycling switch electrical connector.

412-01 Air Distribution and Filtering > < Vacuum Hose Repair - Vehicles Built From: 12-2003