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Air Conditioning (A-C) Compressor - Vehicles Built From: 12-2004 2.3L Duratec-HE (MI4) > < Air Conditioning

Maverick 2005 (08.2004-)

Air Conditioning - Air Conditioning (A/C) Compressor—Vehicles Built From: 12/2004 3.0L Duratec-VE (VE6) Maverick 2005 (08/2004-)
Removal and Installation

Materials
Name
Specification
PAG Refrigerant Compressor Oil (R134a Systems)
YN-12-D
WSH-M1C231-B

 
Item
Part Number
Description
1
19B573
A/C clutch field coil electrical connector
2
W709787
Compressor manifold bolt
3
19D850
Compressor manifold and tube assembly
4
19E889
O-rings (2 required)
5
N804178
A/C compressor nut
6
021104
A/C compressor bolts (2 required)
7
19D629
A/C compressor
8
19N624
A/C compressor mounting bracket

Removal and Installation

CAUTION:
CAUTION:If installing a new A/C compressor due to an internal failure of the old unit, carry out the following procedures to remove contamination from the A/C system.
NOTE:
NOTE:Installation of a new suction accumulator is not required when repairing the A/C system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the suction accumulator.
NOTE:
NOTE:If installing a new A/C compressor, the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil must be inspected and transferred from the old unit to the new unit if suitable for reuse.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 Jacking and Lifting.
  1. Recover the A/C refrigerant. For additional information, refer to Section 412-00 Climate Control System - General Information.
  1. Remove the accessory drive belt from the A/C compressor pulley.
  1. Disconnect the A/C clutch field coil electrical connector.
  1. Remove the compressor manifold bolt and disconnect the compressor manifold and tube assembly.
    • Discard the O-ring seals.

        • 1. To install, tighten to 20 Nm (15 lb-ft).
  1. Remove the A/C compressor nut and the 2 A/C compressor bolts.
    • To install, tighten to 25 Nm (18 lb-ft).
  1. Remove the A/C compressor.
  1. If necessary, remove the A/C compressor mounting bracket.
  1. To install, reverse the removal procedure.
    • If a new A/C compressor is to be installed, the clutch assembly must be transferred from the old unit to the new unit. For additional information, refer to Clutch and Clutch Field Coil in this section.
    • Install new O-ring seals.
  1. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412-00 Climate Control System - General Information.

Air Conditioning (A-C) Compressor - Vehicles Built From: 12-2004 2.3L Duratec-HE (MI4) > < Air Conditioning