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In-vehicle Repair > < Transfer Case Draining and Filling - Vehicles Built From: 12-2003, Vehicles With: 4-Speed Automatic Transmission (CD4E)

Maverick 2005 (08.2004-)

Transfer Case - Transfer Case Draining and Filling—Vehicles Built From: 12/2003, Vehicles With: 5-Speed Manual Transmission (AK) Maverick 2005 (08/2004-)
General Procedures

Materials
Name
Specification
SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
CAUTION:
CAUTION:New transfer case lubricant must be installed any time the transfer case has been submerged in water.
NOTE:
NOTE:The transfer case is lubricated for life and is not to be checked unless a leak is suspected. To drain the transfer case fluid, the transfer case must be removed from the vehicle. For additional information, refer to Transfer Case - Manual Transmissions in this section.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02.

  1. CAUTION:
    CAUTION:Transfer case failure can result if the correct fill procedures are not followed.
    NOTE:
    NOTE:The fluid level must be even with the bottom of the filler hole with the vehicle on flat, level ground.
    Remove the fill plug and fill the transfer case with rear Axle Lubricant.
  1. Install the fill plug and gasket.
    • Tighten to 49 Nm (36 lb-ft).

In-vehicle Repair > < Transfer Case Draining and Filling - Vehicles Built From: 12-2003, Vehicles With: 4-Speed Automatic Transmission (CD4E)