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Ford Maverick Workshop Service and Auto Repair Manuals - 2005 Model Onwards

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Throttle Position (TP) Sensor - Vehicles Built From: 12-2003 > < Camshaft Position (CMP) Sensor - Vehicles Built From: 12-2003

Removal and Installation of Crankshaft Position Sensor for Maverick 2005 (Built from 12-2003)

Electronic Engine Controls - 2.3L Duratec-HE (MI4) - Crankshaft Position (CKP) Sensor—Vehicles Built From: 12/2003 Maverick 2005 (08/2004-)
Removal and Installation

Special Tool(s)

Timing Peg, Crankshaft

303-507

 
Item
Part Number
Description
1
14A464
Crankshaft position (CKP) sensor electrical connector (part of 12B637)
2
W701219-S
CKP sensor bolts (2 required)
3
6C315
CKP sensor

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Secrion 100-02 .
  1. Disconnect the battery ground cable. For additional information, refer to Section 414-01.
  1. Remove the 5 bolts and the RH splash shield.

  1. Remove the plug.

  1. Turn the crankshaft pulley bolt to position the number one cylinder at top dead center and install the special tool.
  1. Disconnect the crankshaft position (CKP) sensor electrical connector.
  1. Remove the bolts and the CKP sensor.

Installation
  1. CAUTION:
    CAUTION:Only hand-tighten the bolt or damage to the front cover can occur.
    Install a 6-mm (0.23-in) x 18-mm (0.7-in) standard bolt in the crankshaft pulley.
  1. Install the CKP sensor and the bolts.
    • Do not tighten the bolts at this time.
  1. NOTE:
    NOTE:The CKP sensor alignment tool is supplied with the new sensor and is not available separately.
    Adjust the CKP sensor with the alignment jig.
    • Tighten to 7 Nm (62 lb-in).
  1. Connect the CKP sensor electrical connector.
  1. Remove the 6-mm (0.23-in) bolt from the crankshaft pulley.
  1. Install the plug.
    • Tighten to 10 Nm (89 lb-in).
  1. Install the RH splash shield and the 5 bolts.
    • Tighten to 9 Nm (80 lb-in).
  1. Connect the battery ground cable. For additional information, refer to Section 414-01.

Throttle Position (TP) Sensor - Vehicles Built From: 12-2003 > < Camshaft Position (CMP) Sensor - Vehicles Built From: 12-2003