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Power Steering Pump Pulley > < Power Steering Pump - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)

Maverick 2005 (08.2004-)

Power Steering - Power Steering Pump Maverick 2005 (08/2004-)
Removal and Installation

Special Tool(s)

Teflon(R) Seal Replacer Set

211-D027 (D90P-3517-A) or equivalent
Materials
Name
Specification
MERCON(R) Multi-Purpose Automatic Transmission Fluid
XT-2-QDX (US); XT-2-LM12 (Canada)
MERCON(R)

 
Item
Part Number
Description
1
—
Suction hose-to-power steering pump hose clamp (part of 3691-A)
2
3691-A
Suction hose
3
—
Power steering pressure line fitting nut (part of 3A719)
4
W520412
Power steering pressure line bracket nut
5
—
Power steering pressure switch electrical connector
6
W500315
Power steering pump bolts (4 required)
7
3A696-A
Power steering pump

Removal and Installation

CAUTION:
CAUTION:While repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.
  1. Remove the power steering pump pulley. For additional information, refer to Power Steering Pump Pulley — 2.3L in this section.
  1. NOTE:
    NOTE:Do not allow power steering fluid to contact the accessory drive belt.
    Compress the clamp and disconnect the supply hose.
  1. Disconnect the power steering pressure line.
    • Remove and discard the O-ring seal.
    • To install, tighten to 65 Nm (48 lb-ft).
  1. Remove the power steering pressure line bracket nut and position the pressure line aside.
    • To install, tighten to 9 Nm (80 lb-in).

  1. Disconnect the power steering pressure switch electrical connector.
  1. Remove the power steering pump bolts and the power steering pump.
    • To install, tighten to 25 Nm (18 lb-ft).

  1. CAUTION:
    CAUTION:A new Teflon(R) O-ring seal must be installed any time the power steering pressure line is disconnected from the power steering pump.
    To install, reverse the removal procedure.
    • Using the special tool, install a new Teflon(R) O-ring seal on the power steering pressure line.

Power Steering Pump Pulley > < Power Steering Pump - Vehicles Built From: 12-2003 3.0L Duratec-VE (VE6)