ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Clutch and Clutch Field Coil - Vehicles Built From: 12-2004 > < Air Conditioning (A-C) Compressor - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)

Maverick 2005 (08.2004-)

Air Conditioning - Air Conditioning (A/C) Compressor—Vehicles Built From: 12/2004 2.3L Duratec-HE (MI4) Maverick 2005 (08/2004-)
Removal and Installation

Materials
Name
Specification
PAG Refrigerant Compressor Oil (R134a Systems)
YN-12-D
WSH-M1C231-B

 
Item
Part Number
Description
1
—
A/C compressor electrical connector
2
—
Compressor inlet fitting bolt
3
—
Compressor inlet fitting
4
—
Compressor outlet fitting bolt
5
—
Compressor outlet fitting
6
19E889
O-ring seals (2 required)
7
W701057
A/C compressor bolt (3 required)
8
021104
A/C compressor

Removal and Installation

CAUTION:
CAUTION:If installing a new A/C compressor due to an internal failure of the old unit, carry out the following procedures to remove contamination from the A/C system.
NOTE:
NOTE:Installation of a new suction accumulator is not required when repairing the A/C system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
NOTE:
NOTE:If installing a new A/C compressor, the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil must be inspected and transferred from the old unit to the new unit if suitable for reuse.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 Jacking and Lifting.
  1. Recover the refrigerant. For additional information, refer to Section 412-00 Climate Control System - General Information.
  1. Remove the accessory drive belt. For additional information, refer to Section 303-05A Accessory DriveSection 303-05B Accessory Drive.
  1. Disconnect the A/C compressor electrical connector.
  1. Remove the compressor inlet fitting bolt and disconnect the fitting.
    • Discard the O-ring seal.

        • 1. To install, tighten to 8 Nm (71 lb-in).
  1. Remove the compressor outlet fitting bolt and disconnect the fitting.
    • Discard the O-ring seal.

        • 1. To install, tighten to 8 Nm (71 lb-in).
  1. Remove the 3 A/C compressor bolts and the A/C compressor.
    • To install, tighten to 25 Nm (18 lb-ft).
  1. To install, reverse the removal procedure.
    • Install new O-ring seals.
    • If a new A/C compressor is to be installed, the clutch assembly must be transferred from the old unit to the new unit. For additional information, refer to Clutch and Clutch Field Coil in this section.
  1. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412-00 Climate Control System - General Information.

Clutch and Clutch Field Coil - Vehicles Built From: 12-2004 > < Air Conditioning (A-C) Compressor - Vehicles Built From: 12-2004 3.0L Duratec-VE (VE6)