| Disassembly and Assembly of Subassemblies 1 7141 Reverse idler rear gear and reverse coupling sleeve 2 7C397 Insert springs (3 required) 3 7143 Reverse idler gear needle bearing 4 7C432 Reverse idler gear thrust bearing 5 7107 Reverse gear synchronizer ring 6 7142 Reverse idler front gear 7 7143 Reverse idler gear needle bearing 8 7C432 Reverse idler thrust bearing | | -
Remove the reverse idler rear gear and reverse coupling sleeve. | | | -
Remove the 3 insert springs. | | | -
Remove the reverse idler gear needle bearing. | | | -
Remove the reverse idler gear thrust bearing. | | | -
Remove the reverse idler gear synchronizer ring. | | | -
Remove the reverse idler front gear. | | | -
Remove the reverse idler gear needle bearing. | | | -
Remove the reverse idler gear thrust bearing. | | | -
Remove and discard the roll pin. | | | -
Inspect all the reverse idler shaft parts for damage, peeling, dents, uneven wear, bending, etc. Install new parts as necessary. | | | -
Inspect the synchronizer rings for damage. Install new parts as necessary. | | | -
NOTE: Limit value: 0.7 mm (0.028 in). Press the synchronizer ring against the cone and measure the clearance between the synchronizer ring and the flank surface of the gear. Install a new synchronizer ring if the measurement is not within specification. | | | -
CAUTION:Be careful with the orientation of the insert springs. To assemble, reverse the disassembly procedure. - Install the insert springs in the correct orientation toward the engine.
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