ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Anti-Lock Brake System (ABS) Module > < Anti-Lock Control
Anti-Lock Control - Hydraulic Control Unit (HCU) Maverick 2005 (08/2004-)
Removal and Installation

Name
Specification
High Performance DOT 3 Motor Vehicle Brake Fluid
PM-1-C (US); CPM-1-C (Canada)
WSS-M6C62-A

 
Item
Part Number
Description
1
Harness connector (part of 14398)
2
2C296
Brake tube-to-hydraulic control unit (HCU) fittings
3
W706922
HCU bracket-to-frame bolts (3 required)
4
2M101
Anti-lock brake system (ABS) module screws (3 required)
5
2C219
ABS module
6
W706922
Bracket-to-HCU bolts (3 required)
7
2C286
HCU

Removal and Installation

WARNING:
WARNING:Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
CAUTION:
CAUTION:Electronic modules are sensitive to electrical charges. The anti-lock brake system (ABS) module can be damaged if exposed to these charges.
All vehicles
  1. Disconnect the battery ground cable. For additional information, refer to Section 414-01 Battery, Mounting and Cables.
  1. Remove the air cleaner and the air cleaner outlet pipe. For additional information, refer to Section 303-12A Intake Air Distribution and FilteringSection 303-12B Intake Air Distribution and Filtering or Section 303-12A Intake Air Distribution and FilteringSection 303-12B Intake Air Distribution and Filtering.
  1. Disconnect the brake tube-to-hydraulic control unit (HCU) fittings.
    • To install, tighten to 15 Nm (11 lb-ft).
Vehicles with 3.0L engine
  1. Remove the HCU-to-master cylinder brake tube fittings.
    • To install, tighten to 15 Nm (11 lb-ft).
All vehicles
  1. Remove the 3 HCU bracket-to-frame bolts.
    • To install, tighten to 23 Nm (17 lb-ft).

  1. Disconnect the electrical connector by rotating the protective cover.
  1. Remove the 3 bracket-to-HCU bolts.
    • To install, tighten to 9 Nm (80 lb-in).
  1. Remove the HCU.
  1. Remove the 3 screws and the ABS module.
    • To install, tighten to 2 Nm (18 lb-in).
  1. To install, reverse the removal procedure.

Anti-Lock Brake System (ABS) Module > < Anti-Lock Control