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Cylinder Head Temperature (CHT) Sensor > < Crankshaft Position (CKP) Sensor

Mondeo 2001 (10.2000-02.2007)

Electronic Engine Controls - 2.0L Duratorq-Di/TDDi (Puma) Diesel/2.0L Duratorq-TDCi (Puma) Diesel/2.2L Duratorq-TDCi (Puma) Diesel - Crankshaft Position (CKP) Sensor—Vehicles With: Common Rail Fuel Injection Mondeo 2001 (10/2000-02/2007)
Removal and Installation

General Equipment
Mirror

Removal

  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Remove the engine cover.

  1. Detach the air cleaner housing and the air cleaner outlet hoses.
    1. Disconnect the mass air flow (MAF) sensor electrical connector.
    1. Disconnect the air cleaner outlet hoses.
    1. Lift the air cleaner housing to detach it from the retaining clips.

  1. Disconnect the clean air hose from the air cleaner housing.

  1. Disconnect the CKP sensor electrical connector.

  1. Remove the CKP sensor.
    • Discard the CKP sensor.

Installation

NOTE:
NOTE:Install a new CKP sensor.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the crankshaft pulley splash shield.
  1. Lower the vehicle.

  1. NOTE:
    NOTE:Only turn the engine in the normal direction of rotation.
    Using a suitable mirror, view through the CKP sensor housing. With the aid of another technician, turn the engine until a flywheel tooth is visible through the CKP sensor housing.

  1. CAUTION:
    CAUTION:The CKP sensor tip must rest on a flywheel tooth. Incorrect installation may result in damage to the the CKP sensor.
    NOTE:
    NOTE:Make sure that the CKP sensor housing is clean and free from foreign material.
    Install the CKP sensor.

  1. Connect the CKP sensor electrical connector.

  1. Connect the clean air hose to the air cleaner housing.

  1. Install the air cleaner housing and the air cleaner outlet pipe.
    1. Install the air cleaner.
    1. Connect the air cleaner outlet hoses.
    1. Connect the MAF sensor electrical connector.

  1. Install the engine cover.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Install the crankshaft pulley splash shield.
  1. Lower the vehicle.
  1. Connect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Cylinder Head Temperature (CHT) Sensor > < Crankshaft Position (CKP) Sensor