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Ford Mondeo Workshop Service and Repair Manuals for Maintenance

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General Procedures|Removal and Installation|Oil Pan > < Timing Belt

Mondeo 20075 Engine: Cylinder Head Removal and Installation

Engine - 1.6L Duratec-16V Ti-VCT (Sigma) - Cylinder Head Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)
303-392
Socket, Cylinder Head Bolt
General Equipment
Hose clamp remover/installer

Removal

NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. Refer to: Druck - Kraftstoffsystem ablassen (310-00 Kraftstoffsystem - Allgemeine Informationen, General Procedures).
  1. Refer to: Kühlsystem entleeren, mit Kühlmittel auffüllen und entlüften (303-03 Kühlsystem - 1.6L Duratec-16V Ti-VCT (Sigma), General Procedures).
  1. Refer to: Luftfilter (303-12 Ansaugsystem - 1.6L Duratec-16V Ti-VCT (Sigma), Removal and Installation).
  1. Refer to: Batterie (414-01 Batterie, Befestigung und Batteriekabel, Removal and Installation).

  1. test

  1. Refer to: Nockenwellen (303-01 Motor - 1.6L Duratec-16V Ti-VCT (Sigma), Removal and Installation).

  1. Torque: 10 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1.  
    1. Torque: 51 Nm

  1. Torque: 25 Nm

  1. Exhaust Manifold
    Torque: 55 Nm

  1. Torque: 9 Nm

  1. General Equipment: Hose clamp remover/installer

  1.  
    1. Torque: 4 Nm
    1. Torque: 18 Nm

  1. Torque: 20 Nm

  1. CAUTION:
    CAUTION:Make sure that the cylinder head is at ambient air temperature before removing the cylinder head bolts.
    Special Tool(s): 303-392

Installation

  1. To install, reverse removal procedure

  1. CAUTION:
    CAUTION:Make sure that new bolts are installed.
    CAUTION:
    CAUTION:Make sure that no fluids are present in the cylinder head bolt threaded bores.
    Special Tool(s): 303-392
    Torque:
    Stage 1:
    5 Nm
    Stage 2:
    15 Nm
    Stage 3:
    35 Nm
    Stage 4:
    75°

General Procedures|Removal and Installation|Oil Pan > < Timing Belt