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Mondeo 2007.5 (02.2007-)

Engine - 2.2L Duratorq-TDCi (DW) Diesel - Engine Mondeo 2007.5 (02/2007-)

Installation

Special Tool(s)
303-122
Lifting Bracket, Engine
General Equipment
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
  1. Special Tool(s): 303-122
    General Equipment: Hydraulic jib crane

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 48 Nm
  1. Refer to: Starter Motor (303-06F Starting System - 2.2L Duratorq-TDCi (DW) Diesel, Removal and Installation).
    Refer to: Generator - 2.2L Duratorq-TDCi (DW) Diesel (414-02 Generator and Regulator, Removal and Installation).

  1. WARNING:
    WARNING:Make sure that the engine and transmission assembly is on wooden blocks and secured with suitable retaining straps.
    General Equipment: Mounting table set
  1. Lower the vehicle.

  1. Loosen: 2 turn(s)

  1. Torque: 133 Nm

  1.  
    1. NOTE:
      NOTE:Only tighten the bolts finger tight at this stage.
    1. Torque: 133 Nm
  1. Raise the vehicle and remove the Mounting table set.
    General Equipment: Mounting table set

  1. Torque: 80 Nm

  1. Torque: 90 Nm

  1. Torque: 24 Nm
  1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
    Refer to: Front Drive Halfshafts (205-04 Front Drive Halfshafts, Description and Operation).
    Refer to: Catalytic Converter (309-00F Exhaust System - 2.2L Duratorq-TDCi (DW) Diesel, Removal and Installation).

  1. Torque: 10 Nm

  1. Torque: 10 Nm

  1. CAUTION:
    CAUTION:If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.

  1. Torque: 24 Nm

  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. General Equipment: Hose clamp remover/installer

  1. Torque: 10 Nm

  1. General Equipment: Hose clamp remover/installer

  1. Torque: 10 Nm

  1. Refer to: Clutch System Bleeding (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
  1. Refer to: Cooling System Draining, Filling and Bleeding (303-03F Engine Cooling - 2.2L Duratorq-TDCi (DW) Diesel, General Procedures).

  1. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
    Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
    Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Engine Accessories > < Assembly|Engine