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Transmission - 2.2L Duratorq-TDCi (DW) Diesel > < Transmission - 2.2L Duratorq-TDCi (DW) Diesel

Mondeo 2007.5 (02.2007-)

Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transmission (M66) - Transmission—2.5L Duratec (VI5) Mondeo 2007.5 (02/2007-)

Installation

Special Tool(s)
303-290-13
Adapter for 303-290A

303-290A-15
Adapter für 303-290A

303-290B
Support Bar, Engine

303-290B-16
Adapter for 303-290B
Materials
Name
Specification
Grease
SA-M1C9107-A
High-Temperature Grease
ESD-M1C220-A
General Equipment
Transmission jack
CAUTION:
CAUTION:Ensure that the two guide sleeves are installed.
  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

  1. NOTE:
    NOTE:This step is only required when replacing the transmission.
    Torque: 32 Nm
  1. Coat the input shaft splines with a thin coating of grease.
    Material: High-Temperature Grease

  1. General Equipment: Transmission jack

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Remove the transmission jack.

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 80 Nm

  1.  
    1. Torque: 24 Nm
    1. CAUTION:
      CAUTION:Make sure that a new bolt is installed.
      Torque: 133 Nm

  1. Remove the Special Tool(s): 303-290B, 303-290-13, 303-290A-15, 303-290B-16
  1. Install the following items:
    1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    1. Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
    1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.
    Coat the studs with grease.
    Material: Grease
    Torque: 48 Nm

  1.  
    1. Torque: 48 Nm
    1. Torque: 9 Nm

  1. Torque: 25 Nm

  1. Torque: 25 Nm

  1. Torque: 10 Nm

  1. CAUTION:
    CAUTION:The gearshift cables must not be kinked or twisted.

  1.  
    1. Torque: 25 Nm
    1. Torque: 48 Nm
  1. Refer to: Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (M66) (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).
  1. Install the following items:
    1. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
    1. Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (VI5), Removal and Installation).
  1. Check the transmission fluid fill level.
    Refer to: Transmission Draining and Filling (308-03D Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transmission (M66), General Procedures).

  1. Initialize the window regulator motors.
    Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Transmission - 2.2L Duratorq-TDCi (DW) Diesel > < Transmission - 2.2L Duratorq-TDCi (DW) Diesel