ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Diagnosis and Testing|Removal and Installation > < 204-04 Wheels and Tires|Specifications
Wheels and Tires - Wheels and Tires Puma 1998 (06/1997-12/2001)
Diagnosis and Testing

Inspection and Verification

To maximize tire performance, inspect the tires for signs of incorrect inflation and uneven wear which may indicate a need for balancing, rotation or front suspension alignment. Tires should also be checked frequently for cuts, stone bruises, abrasions, blisters, and for objects that may have become embedded in the tread. More frequent inspections are recommended when rapid or extreme temperature changes occur or when road surfaces are rough or occasionally littered with debris.

As a further visible check of tire condition, tread wear indicators are moulded into the bottom of the tread grooves. When these indicator bands are exposed to the road surface, new tires should be installed.

Tire Wear Diagnosis

New tires should be installed if the wear indictors are exposed or if there is severe shoulder wear. Shoulder wear is usually caused by either excessive camber or excessive toe on radial tires.

Sometimes incorrect rear toe settings or damaged struts will cause severe `cupping' or `scalloped' tire wear on non-drive wheels.

Severely misadjusted rear toe will also cause other unusual wear patterns.

Road Test

A tire vibration diagnostic procedure always begins with a road test. The road test and customer interview (if available) will provide much of the information needed to find the source of a vibration.

During the road test, drive the vehicle on a road that is smooth and free of undulations. If vibration is apparent, note and record the following:

  • The speed at which the vibration occurs.
  • What type of vibration occurs in each speed range.
    -
    mechanical or audible
  • How the vibration is affected by changes in the following:
    -
    engine torque
    -
    vehicle speed
    -
    engine speed
  • Type of vibration – sensitivity: torque sensitive, vehicle speed sensitive or engine speed sensitive.

The following explanations help isolate the source of the vibration.

Torque Sensitive

This means that the condition can be improved or made worse by accelerating, decelerating, coasting, maintaining a steady vehicle speed or applying engine torque.

Vehicle Speed Sensitive

This means that the vibration always occurs at the same vehicle speed and is not affected by engine torque, engine speed or the transaxle gear selected.

Engine Speed Sensitive

This means that the vibration occurs at varying vehicle speeds when a different transaxle gear is selected. It can sometimes be isolated by increasing or decreasing engine speed with the transaxle in NEUTRAL or by stall testing with the transaxle in gear. If the condition is engine speed sensitive, the cause is probably not related to the tires.

If the road test indicates that there is tire whine, but no shake or vibration, the noise originates with the contact between the tire and the road surface.

A thumping noise usually means that the tire has flat or soft spots making a noise as they slap the roadway. Tire whine can be distinguished from axle noise. Tire whine remains the same over a range of speeds.

For a complete road test procedure. REFER to Section  200-04 .

Symptom Chart

Symptom Chart

Symptom Possible Sources Action
Tires show excess wear on edge of tread
*
Under-inflated tires.
*
ADJUST air pressure in tires.
*
Vehicle overloaded.
*
CORRECT as necessary.
*
High-speed cornering.
*
CORRECT as necessary.
*
Incorrect toe setting.
*
Incorrect camber setting.
*
SET toe to specification. REFER to Section  204-00 Suspension System - General Information.
Tires show excess wear in center of tread
*
Tires over-inflated.
*
ADJUST air pressure in tires.
*
Excessive acceleration or braking.
*
CORRECT as necessary.
Other excessive tire wear concerns
*
Incorrect tire pressure.
*
ADJUST air pressure in tires.
*
Tires need rotating.
*
ROTATE tires.
*
Front end out of alignment.
*
ALIGN front end. REFER to Section  204-00 Suspension System - General Information.
*
Vehicle overloaded.
*
CHECK load specification against work load requirement.
*
Loose or leaking front or rear suspension unit.
*
TIGHTEN or INSTALL new parts as necessary. REFER to Section  204-01 Front Suspension. (Front) or REFER to Section  204-02 Rear Suspension. (Rear).
*
Wheel bearings worn.
*
INSTALL new wheel bearings and/or wheel hub. REFER to Section  204-01 Front Suspension. (Front) or REFER to Section  204-02 Rear Suspension. (Rear).
*
Loose, worn or damaged suspension components, bushings and ball joints.
*
INSPECT, REPAIR or INSTALL new parts as necessary.
*
Excessive lateral or radial runout of wheel or tire.
*
CHECK, REPAIR or INSTALL new parts as necessary. Use a dial indicator gauge to determine runout accurately.
Wheel mounting is difficult
*
Incorrect application or mismatched parts, including wheel studs and nuts.
*
FOLLOW manufacturers specifications.
*
Corroded, worn or damaged parts.
*
CLEAN or INSTALL new parts.
Wheel rust or corrosion
*
Poor maintenance.
*
CLEAN and PROTECT with paint
Wobble or shimmy affecting wheel runout
*
Damaged wheel (eventually damages front wheel bearing outer cone and roller bearings and causes uneven tire wear).
*
INSPECT wheel rims for dents. INSTALL new parts as necessary.
Excessive vehicle vibration, rough steering
*
Loose suspension components.
*
TIGHTEN or INSTALL new parts.
Vehicle vibrations from wheels and tires
*
Inflation pressure too high or low.
*
ADJUST air pressure in tires.
*
Wheel or tire imbalance.
*
BALANCE wheel and tire assembly.
*
Uneven tire wear.
*
INSTALL new tire if necessary to correct vibration.
*
Brake disc imbalance.
*
CHECK brake disc fins for mud or debris. If no damage or debris is seen, brake disc may have a heavy spot. REFER to Section  206-00 Brake System - General Information.
*
Water in tires.
*
REMOVE water.
*
Bent wheel.
*
INSTALL new wheel. Attempts to straighten a wheel can cause fractures in the wheel and weaken wheel strength.
*
Incorrectly seated tire bead.
*
SPIN wheel on vehicle. EXAMINE area where the tire and the wheel meet. If that section of the tire appears to waver while being rotated, the tire bead may not be seated on the wheel. REMOVE the tire and CLEAN bead seat areas on both wheel and tire.
*
Excessive radial runout of wheel or tire.
*
Use a dial indicator gauge to check the radial runouts of both the wheel and the tire. If either the wheel or tire is out of specification CHECK the radial runout of the wheel stud. When components are out of specification INSTALL new components.
*
Loose or damaged wheel stud, wheel nut or enlarged stud holes.
*
TIGHTEN or INSTALL new parts as necessary.
*
Debris between wheel mounting face and hub mounting surface.
*
CLEAN mounting surfaces.
*
Excessive lateral runout of wheel or tire.
*
Use a dial indictor gauge to check the lateral runouts of both the wheel and the tire. If either the wheel or tire is out of specification CHECK the lateral runout of the wheel hub. When components are out of specification INSTALL new components.
*
Damaged front wheel bearing.
*
REFER to Section  204-01 Front Suspension.
Cracks develop in rim base back (rim bead seat) or the gutter area (drop well radii)
*
Overloading or abusive use.
*
INSTALL new wheel. CHECK loading and operating conditions. Avoid over inflation of tires. CHECK specifications for rim load capacity, working load, tire size, ply rating and tire construction.
*
Incorrect use of tools.
*
CHECK mounting, demounting, and maintenance procedures.
Damaged wheel stud threads
*
Sliding wheel across wheel studs during assembly.
*
INSTALL new wheel studs. TIGHTEN to specification.
Loose brake drum
*
Wheel studs too long.
*
INSTALL new wheel stud of correct length.
Broken wheel studs
*
Loose wheel nuts.
*
INSTALL new wheel studs. TIGHTEN to specification.
*
Overloading.
*
INSTALL new wheel studs. TIGHTEN to specification. Compare actual load against vehicle load ratings.
Stripped wheel stud threads
*
Excessive torque.
*
INSTALL new wheel studs. TIGHTEN to specification.
Rust streaks from wheel stud holes
*
Loose wheel nuts.
*
CHECK complete assembly. If parts are damaged INSTALL new parts. TIGHTEN to specification.
Damaged wheel nuts
*
Loose wheel assembly.
*
INSTALL new wheel nuts. TIGHTEN to specification.
*
Over tightened wheel nuts.
*
FOLLOW correct tightening procedure.
Seized wheel nuts
*
Corrosion or galling.
*
CAUTION: Do not permit lubricant to get on cone sets of stud holes or on cone angle of wheel nuts. If corrosion is slight, wire brush away corrosion. If corrosion is excessive, INSTALL new wheel studs and nuts. If condition persists, LUBRICATE first three threads of each wheel stud with a graphite-based lubricant.
*
Overloading.
*
REDUCE weight.

Diagnosis and Testing|Removal and Installation > < 204-04 Wheels and Tires|Specifications