ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-03 Manual Transmission-Transaxle|Description and Operation > < Clutch Controls
Manual Transmission/Transaxle - Specifications Puma 1998 (06/1997-12/2001)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
High temperature grease ESDM - 1C220 - A
Transmission fluid (manual transmission) WSD - M2C200 - C
Brake fluid (DOT 4) SAM - 6C9103 - A
Universal sealer (Hylomar) ESEE - M4G1008 - A
Liquid sealer, transmission housing WSK - M2G348 - A5
Liquid sealer, end cover WSE - M4G323 - A4

Capacities

Litres
Manual transmission fluid (5 - 10 mm below the lower edge of the level check bore) 2,8

Transmission Ratios

Ratio 1,7L 1,4L
First gear 3.15 3.15
Second gear 1.93 1.93
Third gear 1.41 1.38
Fourth gear 1.11 1.03
Fifth gear 0.88 0.76
Reverse gear 3.62 3.62
Differential 3.82 4.19
Speedometer drive pinion 19 19
Speedometer drive worm wheel 21 21

Measuring and Adjusting Shims

Shim thickness
Measuring shim mm 3.8
Available shims (0,1 mm increments) mm 0.1 - 1.1

Torque Specifications

Description Nm lb-ft lb-in
Crown wheel to differential 115 85
Clutch slave cylinder 10 89
Selector block to main selector shaft 14 10
Selector gate 26 19
Auxiliary selector shaft 22 16
Transmission housing 28 21
Fifth gear housing to transmission housing 13 10
Detent mechanism 25 18
Reversing lamp switch 18 13
Transmission housing end cover 12 9
Pre-load valve for clutch slave cylinder 10 89
Flange bolts - transmission to engine 44 32
Throttle housing bracket to engine 15 11
Throttle housing bracket to transmission 35 26
Engine roll restrictor to engine 50 37
Engine roll restrictor to crossmember 69 51
Front engine mounting bracket 69 51
Rear engine mounting bracket 50 37
Front exhaust pipe to catalytic converter 47 35
Stabiliser link rod to suspension strut 47 35
Track rod to spindle carrier 36 27
Lower suspension arm to spindle carrier 52 38
Driveshaft stub nut 270 199
Rear engine mounting brace 11 8
Suspension strut nut 46 34
Battery box 25 18
Gear selector finger 17 13
Transmission filler plug 35 26
Wheel nuts 85 63

308-03 Manual Transmission-Transaxle|Description and Operation > < Clutch Controls