ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

307 Automatic Transmission-Transaxle > < Engine Coolant Temperature (ECT) Sensor
Electronic Engine Controls - Powertrain Control Module (PCM) Ranger 2006.5 (05/2006-)
Removal and Installation

Ford approved diagnostic tool
NOTE:
NOTE:If a new PCM is being installed connect the diagnostic tool. Upload the PCM configuration information using the programmable modules installation routine prior to commencing the removal of the PCM.
  1. Using the diagnostic tool, perform the PCM configuration procedure.
  1. Disconnect the battery negative cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Remove the passenger’s side front side trim.

4. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
PCM connector
3
-
PCM
4
-
Bracket

5. To install, reverse the removal procedure.

NOTE:
NOTE:If a new PCM is being installed connect the diagnostic tool. Download the PCM configuration information using the programmable modules installation routine after the installation of the PCM.
NOTE:
NOTE:If the PCM is replaced, always perform each adjustment procedure using the following steps.
  1. Using the diagnostic tool, perform the PCM data reset procedure.
  1. Perform engine immobilize programming programming.
    For additional information, refer to: Engine Immobilizer Programming (419-01B Anti-Theft - Passive, General Procedures).
    3
  1. CAUTION:
    CAUTION:Continuously cranking the engine for over 30 s can damage the battery and the starter.
    Continue cranking the engine for 30 s and stop for 5-10 s until the engine starts.
  1. Start the engine.
  1. Turn the engine switch to the off position.
  1. Turn the engine switch to the ON position (Engine off).
  1. Using the diagnostic tool, perform the KOEO self-test procedure.
  1. Turn the engine switch to the off position.
  1. Wait for 5 s.
  1. Start the engine.
  1. Using the diagnostic tool, perform the KOER self-test procedure.
  1. Turn the engine switch to the off position.

Removal Details

Item 1 : PCM Cover

  1. Drill the set bolt using a drill bit with a diameter larger than the shank until the head is removed.
    • If the shank remains, remove it using locking pliers.
  1. Clean all foreign material from the PCM connectors.

Installation Details

Item 1 : PCM Cover

  1. Tighten the PCM cover bolts in the order indicated in the figure.
    • Install new set bolts to No. 2, 3 and 4 locations in the figure, and tighten them until the neck of the bolt breaks off.

307 Automatic Transmission-Transaxle > < Engine Coolant Temperature (ECT) Sensor