Ford Workshop Service and Repair Manuals

Clutch Item	Specification
Specified fluid	SAE J1703, FMVSS 116 DOT-3
Clutch pedal stroke	152 mm {5.98 in}
Clutch pedal play	5—15 mm {0.20—0.59 in}
Clutch pedal push rod play (Reference value)	0.1—0.5 mm {0.004—0.020 in}
Clutch disengagement stroke (Reference value) [R15M-D]	A: 100—130 mm {3.94—5.11 in}
Clutch disengagement stroke (Reference value) [S15M-D, S15MX-D]	A: 110—125 mm {4.34—4.92 in}
Clutch disc maximum depth	0.6 mm {0.024 in}
Clutch cover maximum clearance	0.3 mm {0.012 in}
Clutch cover maximum height difference	1.0 mm {0.039 in}
Clutch disc minimum depth	0.3 mm {0.012 in}
Clutch disc maximum runout	0.7 mm {0.028 in}
Flywheel maximum runout [R15M-D]	0.1 mm {0.004 in}
Dual-mass flywheel maximum runout [S15M-D, S15MX-D]	1.5 mm {0.059 in}

Manual Transmission (R15M-D) Item	Specification
Transmission case oil [R15M-D]	Grade: API Service GL-4 or GL-5 Viscosity (All season): SAE 75W-90 Viscosity (Above 10°C {50 °F}): SAE 80W-90 Capacity (approx. quantity): 2.8 L {3.0 US qt, 2.5 lmp qt}
Vehicle speed sensor (VSS) voltage [R15M-D]	5 V or less

Manual Transmission (S15M-D, S15MX-D)Item	Specification
Transmission case oil [S15M-D, S15MX-D]	Type: Mercon® Multi-purpose AFT XT-2-QDX Capacity (approx. quantity): 3.55 L {3.75 US qt, 3.12 lmp qt}
Vehicle speed sensor (VSS) voltage [S15M-D]	5 V or less
Shift control case oil [S15M-D]	Type: Mercon® Multi-purpose AFT XT-2-QDX Capacity (approx. quantity): 220—260 ml {220—260 cc, 13.42—15.86 cu in}