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Valve Seals > < Crankshaft Front Seal

Transit.Tourneo Connect 2002.5 (06.2002-)

Engine - 1.8L Duratec-DOHC (Zetec) - Intake Manifold Transit/Tourneo Connect 2002.5 (06/2002-)
In-vehicle Repair

Removal

  1. Remove the air cleaner. For additional information, refer to Section  303-12 Intake Air Distribution and Filtering.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Remove the intake manifold lower retaining bolts (engine shown removed for clarity).
  1. Lower the vehicle.

  1. Detach the accelerator cable from the throttle body and position it to one side.
    1. Detach the accelerator outer cable from the accelerator cable bracket.
    1. Detach the accelerator inner cable from the throttle body lever.

  1. Disconnect the camshaft position (CMP) sensor electrical connector.

  1. Disconnect the cylinder head temperature (CHT) sensor and the powertrain control module (PCM) electrical connectors.

  1. Disconnect the vacuum hoses from the throttle body.

  1. Disconnect the brake booster vacuum pipe from the brake booster.

  1. Disconnect the fuel supply line and fuel return line from the fuel rail.

  1. Remove the intake manifold (engine shown removed for clarity).

Installation
  1. NOTE:
    NOTE:Clean and inspect the intake manifold gasket. Install a new intake manifold gasket if necessary.
    Install the intake manifold (engine shown removed for clarity).
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Install the intake manifold lower retaining bolts (engine shown removed for clarity).
  1. Lower the vehicle.

  1. Connect the fuel supply line and fuel return line to the fuel rail.

  1. Connect the brake booster vacuum pipe to the brake booster.

  1. Connect the vacuum hoses to the throttle body.

  1. Connect the cylinder head temperature (CHT) sensor and the powertrain control module (PCM) electrical connectors.

  1. Connect the camshaft position (CMP) sensor electrical connector.

  1. Attach the accelerator cable to the throttle body.
    1. Attach the accelerator outer cable to the accelerator cable bracket.
    1. Attach the accelerator inner cable to the throttle body lever.
  1. Install the air cleaner. For additional information, refer to Section  303-12 Intake Air Distribution and Filtering.

Valve Seals > < Crankshaft Front Seal