Transit.Tourneo Connect 2002.5 (06.2002-) Workshop Manual
- Mechanical Repairs
- 1 General Information
- 100 Service Information
- 100-00 General Information
- 100-01 Identification Codes
- Description and Operation
- 100-02 Jacking and Lifting
- Description and Operation
- 100-04 Noise, Vibration and Harshness
- Description and Operation
- Noise, Vibration and Harshness (NVH)
- Diagnosis and Testing
- Noise, Vibration and Harshness (NVH)
- General Procedures
- Description and Operation
- 100 Service Information
- 2 Chassis
- 204 Suspension
- 204-00 Suspension System - General Information
- 204-00 Suspension System - General Information|Specifications
- Diagnosis and Testing
- Suspension System
- General Procedures
- 204-01 Front Suspension
- Description and Operation
- Front Suspension
- Diagnosis and Testing
- Front Suspension
- Removal and Installation
- 204-01 Front Suspension|Specifications
- Description and Operation
- 204-02 Rear Suspension
- Description and Operation
- Rear Suspension
- Diagnosis and Testing
- 204-02 Rear Suspension|Specifications
- Description and Operation
- 204-04 Wheels and Tires
- 204-04 Wheels and Tires|Specifications
- Description and Operation
- Wheels and Tires
- Diagnosis and Testing
- Removal and Installation
- Wheels and Tires
- 204-00 Suspension System - General Information
- 205 Driveline
- 205-04 Front Drive Halfshafts
- Diagnosis and Testing
- 205-04 Front Drive Halfshafts|Specifications
- 205-04 Front Drive Halfshafts
- 206 Brake System
- 206-00 Brake System - General Information
- Description and Operation
- Brake System
- Diagnosis and Testing
- Description and Operation
- 206-02 Drum Brake
- Diagnosis and Testing
- Drum Brake
- Removal and Installation
- 206-02 Drum Brake|Specifications
- Diagnosis and Testing
- 206-03 Front Disc Brake
- 206-03 Front Disc Brake|Specifications
- Diagnosis and Testing
- Front Disc Brake
- Removal and Installation
- Brake Pads
- Brake Caliper
- Brake Disc
- Disassembly and Assembly
- 206-04 Rear Disc Brake
- Description and Operation
- Rear Disc Brake
- Diagnosis and Testing
- Rear Disc Brake
- Removal and Installation
- 206-04 Rear Disc Brake|Specifications
- Description and Operation
- 206-05 Parking Brake and Actuation
- 206-05 Parking Brake and Actuation|Specifications
- Description and Operation
- Parking Brake
- Diagnosis and Testing
- Parking Brake
- General Procedures
- Parking Brake Cable Adjustment
- Removal and Installation
- 206-06 Hydraulic Brake Actuation
- 206-06 Hydraulic Brake Actuation|Specifications
- Description and Operation
- Diagnosis and Testing
- Hydraulic Brake Actuation
- Removal and Installation
- Hydraulic Brake Actuation
- Diagnosis and Testing
- 206-07 Power Brake Actuation
- 206-07 Power Brake Actuation|Specifications
- Diagnosis and Testing
- Power Brake System
- Removal and Installation
- 206-09A Anti-Lock Control
- 206-09A Anti-Lock Control|Specifications
- Diagnosis and Testing
- 206-09B Anti-Lock Control - Traction Control
- 206-09B Anti-Lock Control - Traction Control|Specifications
- Description and Operation
- Anti-Lock Control - Traction Control
- Diagnosis and Testing
- Anti-Lock Control - Traction Control
- Removal and Installation
- 206-00 Brake System - General Information
- 211 Steering System
- 211-00 Steering System - General Information
- 211-00 Steering System - General Information|Specifications
- Diagnosis and Testing
- 211-02 Power Steering
- 211-02 Power Steering|Specifications
- Description and Operation
- Diagnosis and Testing
- Power Steering
- Removal and Installation
- Power Steering Pump - 1.8L Duratec-DOHC (Zetec)
- Power Steering Pump - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Power Steering Fluid Cooler - Vehicles Built Up To: 08-2006
- Power Steering Pump to Steering Gear Pressure Line - 1.8L Duratec-DOHC (Zetec)
- Power Steering Fluid Cooler - Vehicles Built From: 08-2006
- Power Steering Pump to Steering Gear Pressure Line - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Power Steering Pump to Steering Gear Pressure Line - Vehicles Built From: 08-2006
- Steering Gear
- Steering Gear Bushing
- Power Steering
- Diagnosis and Testing
- 211-03 Steering Linkage
- 211-03 Steering Linkage|Specifications
- Diagnosis and Testing
- Steering Linkage
- Removal and Installation
- 211-04 Steering Column
- 211-04 Steering Column|Specifications
- Diagnosis and Testing
- Steering Column
- Removal and Installation
- Steering Column
- Disassembly and Assembly
- Steering Wheel
- 211-05 Steering Column Switches
- Removal and Installation
- 211-00 Steering System - General Information
- 204 Suspension
- 3 Powertrain
- 303 Engine
- 303-00 Engine System - General Information
- 303-00 Engine System - General Information|Specifications
- Description and Operation
- 303-00 Engine System - General Information|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Camshaft Bearing Journal Diameter
- Camshaft Bearing Journal Clearance
- Camshaft End Play
- Camshaft Surface Inspection
- Crankshaft Main Bearing Journal Diameter
- Camshaft Lobe Lift
- Crankshaft End Play
- Cylinder Bore Taper
- Piston Inspection
- Piston Pin to Bore Diameter
- Piston Diameter
- Piston Ring End Gap
- Piston Ring-to-Groove Clearance
- Piston Pin Diameter
- Connecting Rod Large End Bore
- Flywheel Inspection
- Valve Stem Diameter
- Flywheel Inspection - Vehicles With: Dual Mass Flywheel
- Cylinder Head Distortion
- Cylinder Block Distortion
- Exhaust Manifold Cleaning and Inspection
- Bearing Inspection
- Valve Seat Inspection
- 303-01A Engine - 1.8L Duratec-DOHC (Zetec)
- Description and Operation
- 303-01A Engine - 1.8L Duratec-DOHC (Zetec)|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance Adjustment
- In-vehicle Repair
- Crankshaft Front Seal
- Intake Manifold
- Valve Seals
- Valve Springs
- In-vehicle Repair|Valves
- Camshafts
- Camshaft Seal
- Timing Belt
- Exhaust Manifold
- Cylinder Head
- Oil Pump
- Crankshaft Rear Seal
- Valve Cover
- In-vehicle Repair|Oil Pan
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Assembly
- Assembly|Engine
- Installation
- 303-01A Engine - 1.8L Duratec-DOHC (Zetec)|Specifications
- Description and Operation
- 303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Specifications - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- 303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Specifications
- Description and Operation
- Engine - 1.8L Duratorq-TDCi (Lynx) Diesel (90 PS)
- Engine - 1.8L Duratorq-TDDi (Lynx) Diesel (75 PS)
- Engine - Vehicles Built From: 08-2006 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS-90 PS-110 PS)
- 303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Exhaust Manifold
- Intake Manifold
- Intake Manifold - Vehicles Built From: 08-2006 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS-90 PS-110 PS)
- Valve Cover
- Camshaft Seal
- Valve Seals
- Camshafts
- Crankshaft Front Seal
- Crankshaft Rear Seal
- Timing Belt - 75 PS-90 PS
- Timing Belt - Vehicles Built From: 08-2006 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS-90 PS-110 PS)
- Cylinder Head - 1.8L Duratorq-TDCi (Lynx) Diesel (90 PS), Vehicles With: Common Rail Fuel Injection
- Cylinder Head - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS, Vehicles With: Common Rail Fuel Injection
- Cylinder Head - 1.8L Duratorq-TDDi (Lynx) Diesel (75 PS), Vehicles Without: Common Rail Fuel Injection
- In-vehicle Repair|Oil Pan
- Oil Pump
- Removal
- In-vehicle Repair|Engine
- Disassembly
- Engine - Vehicles With: Common Rail Fuel Injection
- Engine - Vehicles Without: Common Rail Fuel Injection
- Disassembly and Assembly of Subassemblies
- 303-03 Engine Cooling
- 303-03 Engine Cooling|Specifications
- Diagnosis and Testing
- Engine Cooling
- General Procedures
- Cooling System Flushing
- Cooling System Backflushing
- Cooling System Draining, Filling and Bleeding
- Removal and Installation
- Thermostat - 1.8L Duratec-DOHC (Zetec)
- Thermostat - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Thermostat Housing - 1.8L Duratorq-TDDi (Lynx) Diesel
- Thermostat Housing - 1.8L Duratec-DOHC (Zetec)
- Thermostat Housing - 1.8L Duratorq-TDCi (Lynx) Diesel
- Water Pump - 1.8L Duratec-DOHC (Zetec)
- Water Pump - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Radiator
- Cooling Fan Motor
- Cooling Fan Motor and Shroud
- 303-04A Fuel Charging and Controls - 1.8L Duratec-DOHC (Zetec)
- 303-04A Fuel Charging and Controls - 1.8L Duratec-DOHC (Zetec)|Specifications
- Diagnosis and Testing
- 303-04B Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- 303-04B Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Specifications
- Description and Operation
- Fuel Charging and Controls - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Diagnosis and Testing
- Fuel Charging and Controls - 75 PS
- Fuel Charging and Controls - 90 PS
- Fuel Charging and Controls - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- General Procedures
- Fuel Injection Component Cleaning - Vehicles With: Common Rail Fuel Injection
- Removal and Installation
- Fuel Injectors - 1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Injectors - 1.8L Duratorq-TDCi (Lynx) Diesel
- Fuel Injectors - Vehicles Built From: 08-2006 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS-90 PS-110 PS)
- Fuel Injection One-Way Valve
- Fuel Injection Pump - 1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Injection Pump - 1.8L Duratorq-TDCi (Lynx) Diesel
- Fuel Injection Supply Manifold - 1.8L Duratorq-TDCi (Lynx) Diesel
- Fuel Injection Timing Solenoid - 1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Metering Valve - 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS-90 PS)
- Fuel Metering Valve - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Fuel Pump - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Fuel Rail - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Fuel Return Line Venturi - 1.8L Duratorq-TDCi (Lynx) Diesel
- 303-04C Fuel Charging and Controls - Turbocharger
- Description and Operation
- Turbocharger - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Diagnosis and Testing
- 303-04C Fuel Charging and Controls - Turbocharger|Specifications
- Description and Operation
- 303-05 Accessory Drive
- 303-05 Accessory Drive|Specifications
- Description and Operation
- Accessory Drive - 1.8L Duratec-DOHC (Zetec)
- Accessory Drive - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Diagnosis and Testing
- Accessory Drive
- Removal and Installation
- 303-06 Starting System
- 303-06 Starting System|Specifications
- Diagnosis and Testing
- Starting System - Vehicles Built Up To: 08-2006
- Starting System - Vehicles Built From: 08-2006
- Removal and Installation
- 303-07A Engine Ignition - 1.8L Duratec-DOHC (Zetec)
- Diagnosis and Testing
- 303-07A Engine Ignition - 1.8L Duratec-DOHC (Zetec)|Specifications
- 303-07B Glow Plug System
- Diagnosis and Testing
- 303-07B Glow Plug System|Specifications
- 303-08A Engine Emission Control - 1.8L Duratec-DOHC (Zetec)
- 303-08A Engine Emission Control - 1.8L Duratec-DOHC (Zetec)|Specifications
- Diagnosis and Testing
- Removal and Installation
- Engine Emission Control
- 303-08B Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- 303-08B Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Specifications
- Description and Operation
- Engine Emission Control
- Diagnosis and Testing
- Engine Emission Control - 75 PS-90 PS
- Engine Emission Control - Vehicles Built From: 08-2006 75 PS-90 PS
- Removal and Installation
- Crankcase Vent Oil Separator - 75 PS-90 PS
- Crankcase Vent Oil Separator - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Exhaust Gas Recirculation (EGR) Cooler - 75 PS-90 PS
- Exhaust Gas Recirculation (EGR) Cooler - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Exhaust Gas Recirculation (EGR) Valve - 75 PS-90 PS
- Exhaust Gas Recirculation (EGR) Valve - Vehicles Built From: 08-2006 75 PS-90 PS-110 PS
- Exhaust Gas Recirculation (EGR) Valve - 110 PS
- 303-12 Intake Air Distribution and Filtering
- Description and Operation
- 303-13 Evaporative Emissions
- Diagnosis and Testing
- Evaporative Emissions
- Removal and Installation
- Diagnosis and Testing
- 303-14 Electronic Engine Controls
- 303-14 Electronic Engine Controls|Specifications
- Description and Operation
- Electronic Engine Controls - 1.8L Duratec-DOHC (Zetec)
- Electronic Engine Controls - 1.8L Duratorq-TDDi (Lynx) Diesel
- Electronic Engine Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- Powertrain Control Module (PCM) - 1.8L Duratorq-TDCi (Lynx) Diesel LHD
- Powertrain Control Module (PCM) - 1.8L Duratec-DOHC (Zetec)-1.8L Duratorq-TDDi (Lynx) Diesel LHD
- Idle Air Control (IAC) Valve - 1.8L Duratec-DOHC (Zetec)
- Cylinder Head Temperature (CHT) Sensor - 1.8L Duratec-DOHC (Zetec)
- Heated Oxygen Sensor (HO2S) - 1.8L Duratec-DOHC (Zetec)
- Cylinder Head Temperature (CHT) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Temperature Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel
- Crankshaft Position (CKP) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel
- Powertrain Control Module (PCM) - Vehicles Built From: 08-2006
- Knock Sensor (KS)
- Fuel Temperature Sensor - Vehicles Built From: 08-2006 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS-90 PS-110 PS)
- Camshaft Position (CMP) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel
- 303-00 Engine System - General Information
- 308 Manual Transmission-Transaxle, Clutch and Transfer Case
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 308-01 Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-01 Clutch|Specifications
- Diagnosis and Testing
- 308-02 Clutch Controls
- 308-02 Clutch Controls|Specifications
- Diagnosis and Testing
- Clutch Controls
- Removal and Installation
- 308-03 Manual Transmission-Transaxle - Vehicles With: MTX-75-Manual Transaxle
- 308-03 Manual Transmission-Transaxle - Vehicles With: MTX-75-Manual Transaxle|Specifications
- Description and Operation
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Bearing Check
- In-vehicle Repair
- Halfshaft Seal LH
- Halfshaft Seal RH
- Vehicle Speed Sensor (VSS)
- Removal
- Transaxle - 1.8L Duratec-DOHC (Zetec)
- Transaxle - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- Manual Transaxle
- Diagnosis and Testing
- 308-06 Manual Transmission-Transaxle External Controls
- 308-06 Manual Transmission-Transaxle External Controls|Specifications
- Description and Operation
- Diagnosis and Testing
- External Controls
- Removal and Installation
- Gearshift Lever
- Disassembly and Assembly
- Gearshift Cables
- External Controls
- Diagnosis and Testing
- 309 Exhaust System
- 309-00 Exhaust System
- 309-00 Exhaust System|Specifications
- Removal and Installation
- Catalytic Converter - 1.8L Duratec-DOHC (Zetec)
- Catalytic Converter - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Exhaust Flexible Pipe - 1.8L Duratorq-TDDi (Lynx) Diesel, Vehicles With: Two-Piece Catalytic Converter and Exhaust Flexible Pipe
- Exhaust Flexible Pipe - 1.8L Duratec-DOHC (Zetec)
- Exhaust Flexible Pipe - 1.8L Duratorq-TDDi (Lynx) Diesel, Vehicles With: One-Piece Catalytic Converter and Exhaust Flexible Pipe
- 309-00 Exhaust System
- 310 Fuel System
- 310-00A Fuel System - General Information
- 310-01A Fuel Tank and Lines
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- Fuel Tank and Lines
- Removal and Installation
- Fuel Tank - 1.8L Duratec-DOHC (Zetec)
- Fuel Tank - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Filter - 1.8L Duratec-DOHC (Zetec)
- Fuel Tank Filler Pipe
- Fuel Filter - 1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Filter - 1.8L Duratorq-TDCi (Lynx) Diesel
- Inertia Fuel Shutoff (IFS) Switch
- Fuel Supply Line - 1.8L Duratec-DOHC (Zetec)
- Fuel Supply Line - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Return Line - 1.8L Duratec-DOHC (Zetec)
- Fuel Level Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Return Line - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Fuel Pump Module - 1.8L Duratec-DOHC (Zetec)
- 310-01A Fuel Tank and Lines|Specifications
- Description and Operation
- 310-02 Acceleration Control
- 303 Engine
- 4 Electrical
- 412 Climate Control System
- 412-00 Climate Control System - General Information
- 412-00 Climate Control System - General Information|Specifications
- Diagnosis and Testing
- Climate Control System
- General Procedures
- Spring Lock Coupling
- Air Conditioning (A-C) Clutch Air Gap Adjustment
- Electronic Leak Detection
- Fluorescent Dye Leak Detection
- Air Conditioning (A-C) System Recovery, Evacuation and Charging
- Refrigerant Oil Adding
- Contaminated Refrigerant Handling
- Air Distribution System Cleaning
- Vacuum Leak Detection
- 412-01 Air Distribution and Filtering
- Description and Operation
- Diagnosis and Testing
- Air Distribution and Filtering
- Removal and Installation
- Air Distribution and Filtering
- Diagnosis and Testing
- Description and Operation
- 412-02A Heating and Ventilation
- 412-02A Heating and Ventilation|Specifications
- Diagnosis and Testing
- Heating and Ventilation
- Removal and Installation
- Blower Motor
- Heater Core
- Heater Core and Evaporator Core Housing
- Disassembly and Assembly
- 412-02B Auxiliary Heating
- Description and Operation
- Auxiliary Heater
- Diagnosis and Testing
- Fuel Fired Booster Heater
- Electric Booster Heater
- Removal and Installation
- Booster Heater
- Disassembly and Assembly
- 412-02B Auxiliary Heating|Specifications
- Description and Operation
- 412-03 Air Conditioning
- 412-03 Air Conditioning|Specifications
- Description and Operation
- Air Conditioning
- Diagnosis and Testing
- Air Conditioning
- Removal and Installation
- 412-04 Control Components
- Diagnosis and Testing
- 412-00 Climate Control System - General Information
- 413 Instrumentation and Warning Systems
- 413-00 Instrument Cluster and Panel Illumination
- 413-01 Instrument Cluster
- Description and Operation
- Instrument Cluster
- Diagnosis and Testing
- Instrument Cluster
- Removal and Installation
- Description and Operation
- 413-06 Horn
- 413-06 Horn|Specifications
- Diagnosis and Testing
- Diagnosis and Testing|Horn
- Removal and Installation
- 413-09 Warning Devices
- Diagnosis and Testing
- 413-13 Parking Aid
- Description and Operation
- Parking Aid
- Diagnosis and Testing
- Parking Aid
- General Procedures
- Azimuth System Check
- Elevation System Check
- Removal and Installation
- Description and Operation
- 414 Battery and Charging System
- 414-00 Charging System - General Information
- Description and Operation
- Charging System
- Diagnosis and Testing
- Charging System
- General Procedures
- Description and Operation
- 414-01 Battery, Mounting and Cables
- 414-01 Battery, Mounting and Cables|Specifications
- Diagnosis and Testing
- 414-02 Generator and Regulator
- Diagnosis and Testing
- Generator
- Removal and Installation
- Generator - 1.8L Duratec-DOHC (Zetec)
- Generator - Vehicles Built Up To: 05-2003 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Generator - Vehicles Built From: 05-2003 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel
- Generator - Vehicles Built From: 05-2007 1.8L Duratorq-TDCi (Lynx) Diesel
- 414-02 Generator and Regulator|Specifications
- Diagnosis and Testing
- 414-00 Charging System - General Information
- 415 Information and Entertainment Systems
- 415-00 Information and Entertainment System - General Information
- 415-01A Audio Unit
- Diagnosis and Testing
- Audio System
- Removal and Installation
- Diagnosis and Testing
- 415-01B Information and Entertainment System
- Removal and Installation
- 415-02 Antenna
- Diagnosis and Testing
- Removal and Installation
- Diagnosis and Testing|Antenna
- Diagnosis and Testing
- 415-03 Speakers
- Diagnosis and Testing
- 417 Lighting
- 417-01 Exterior Lighting
- 417-01 Exterior Lighting|Specifications
- Description and Operation
- Exterior Lighting
- Diagnosis and Testing
- Stoplamps
- Parking, Rear and License Plate Lamps
- Fog Lamps
- Headlamps
- Headlamp Leveling
- Turn Signal and Hazard Lamps
- Reversing Lamps
- Trailer Lamps
- General Procedures
- Headlamp Masking
- Headlamp Adjustment
- Front Fog Lamp Adjustment
- Removal and Installation
- 417-02 Interior Lighting
- 417-01 Exterior Lighting
- 418 Electrical Distribution
- 418-00 Module Communications Network
- Description and Operation
- 418-02 Wiring Harnesses
- Diagnosis and Testing
- 418-01 Module Configuration
- General Procedures
- 418-00 Module Communications Network
- 419 Electronic Feature Group
- 419-01A Anti-Theft - Active
- 419-01A Anti-Theft - Active|Specifications
- Description and Operation
- Diagnosis and Testing
- Anti-Theft - Active
- Removal and Installation
- Anti-Theft - Active
- Diagnosis and Testing
- 419-01B Anti-Theft - Passive
- Diagnosis and Testing
- Anti-Theft - Passive
- Removal and Installation
- Diagnosis and Testing
- 419-10 Multifunction Electronic Modules
- Diagnosis and Testing
- Central Timer Module (CTM)
- Removal and Installation
- Diagnosis and Testing
- 419-01A Anti-Theft - Active
- 412 Climate Control System
- 5 Body and Paint
- 501 Body and Paint
- 501-00 Body System - General Information
- 501-00 Body System - General Information|Specifications
- Description and Operation
- 501-00 Body System - General Information|Body
- Diagnosis and Testing
- 501-02 Front End Body Panels
- 501-03 Body Closures
- General Procedures
- 501-03 Body Closures|Specifications
- 501-05 Interior Trim and Ornamentation
- 501-05 Interior Trim and Ornamentation|Specifications
- Removal and Installation
- A-Pillar Trim Panel
- B-Pillar Trim Panel - Van
- B-Pillar Trim Panel - Kombi
- Front Door Trim Panel - Vehicles With: Power Windows
- Front Door Trim Panel - Vehicles With: Manual Windows
- Headliner - Kombi
- Headliner - Van
- Cowl Side Trim Panel
- Rear Quarter Trim Panel - Short Wheelbase Kombi
- Rear Quarter Trim Panel
- Rear Quarter Trim Panel - Long Wheelbase Kombi
- 501-09 Rear View Mirrors
- Diagnosis and Testing
- Rear View Mirrors
- Removal and Installation
- Diagnosis and Testing
- 501-10 Seating
- 501-10 Seating|Specifications
- Diagnosis and Testing
- Diagnosis and Testing|Seats
- Removal and Installation
- Front Seat
- Front Seat - Vehicles With: Fold Flat Seat
- Front Seat Cushion Cover - Vehicles Built Up To: 08-2006
- Front Seat Backrest Cover - Vehicles Built Up To: 08-2006
- Front Seat Backrest Cover - Vehicles With: Fold Flat Seat
- Rear Seat Backrest Cover
- Rear Seat Backrest Latch
- Third Row Seat Backrest Cover
- Rear Seat Cushion Cover
- Third Row Seat Cushion Cover
- Front Seat Cushion Cover - Vehicles Built From: 08-2006
- Front Seat Backrest Cover - Vehicles Built From: 08-2006
- 501-11 Glass, Frames and Mechanisms
- 501-11 Glass, Frames and Mechanisms|Specifications
- Diagnosis and Testing
- Glass, Frames and Mechanisms
- Removal and Installation
- Front Door Window Regulator
- Front Door Window Glass
- Front Door Window Regulator and Motor
- Windshield Glass
- Liftgate Window Glass
- Partition Panel Window Glass
- Rear Door Window Glass
- Sliding Door Window Glass - Van
- Sliding Door Window Glass - Kombi
- Front Quarter Window Glass
- Second Row Side Window Glass - Short Wheelbase Kombi
- Second Row Side Window Glass - Long Wheelbase Kombi
- 501-12 Instrument Panel and Console
- Removal and Installation
- 501-14 Handles, Locks, Latches and Entry Systems
- Diagnosis and Testing
- Locks, Latches and Entry Systems
- General Procedures
- Remote Transmitter Programming
- Removal and Installation
- Liftgate Latch
- Front Door Lock Cylinder
- Liftgate Lock Cylinder
- Rear Door Lock Cylinder
- Front Door Latch
- Rear Door Latch
- Exterior Front Door Handle
- Exterior Rear Door Handle
- Ignition Lock Cylinder
- Sliding Door Latch
- Exterior Sliding Door Handle
- Sliding Door Lock Cylinder
- Sliding Door Latch Remote Control
- Liftgate Release Handle
- Hood Latch
- Disassembly and Assembly
- 501-14 Handles, Locks, Latches and Entry Systems|Specifications
- Diagnosis and Testing
- 501-16 Wipers and Washers
- 501-16 Wipers and Washers|Specifications
- Description and Operation
- Wipers and Washers
- Diagnosis and Testing
- Wipers and Washers
- General Procedures
- 501-19 Bumpers
- 501-20A Safety Belt System
- 501-20A Safety Belt System|Specifications
- Diagnosis and Testing
- 501-20B Supplemental Restraint System
- 501-20B Supplemental Restraint System|Specifications
- Description and Operation
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- Diagnosis and Testing
- 501-25A Body Repairs - General Information
- Description and Operation
- 501-25B Body Repairs - Corrosion Protection
- Description and Operation
- 501-25C Body Repairs - Plastic Repairs
- Description and Operation
- 501-25D Body Repairs - Water Leaks
- Description and Operation
- 501-25E Body Repairs - Wind Noise
- Description and Operation
- 501-25F Body Repairs - Paintless Dent Removal
- Description and Operation
- 501-25G Body Repairs - Noise, Vibration and Harshness
- Description and Operation
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- Body and Frame
- General Procedures
- Description and Operation
- 501-27 Front End Sheet Metal Repairs
- 501-29 Side Panel Sheet Metal Repairs
- 501-30 Rear End Sheet Metal Repairs
- Removal and Installation
- 501-00 Body System - General Information
- 502 Frame and Mounting
- 502-00 Uni-Body, Subframe and Mounting System
- 502-00 Uni-Body, Subframe and Mounting System|Specifications
- Removal and Installation
- 502-02 Full Frame and Body Mounting
- General Procedures
- 502-00 Uni-Body, Subframe and Mounting System
- 501 Body and Paint
- 1 General Information
- Body and Paint
- 5 Body and Paint
- 501 Body and Paint
- 501-25A Body Repairs - General Information
- Description and Operation
- 501-25B Body Repairs - Corrosion Protection
- Description and Operation
- 501-25C Body Repairs - Plastic Repairs
- Description and Operation
- 501-25D Body Repairs - Water Leaks
- Description and Operation
- 501-25E Body Repairs - Wind Noise
- Description and Operation
- 501-25F Body Repairs - Paintless Dent Removal
- Description and Operation
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- Body and Frame
- General Procedures
- Description and Operation
- 501-25G Body Repairs - Noise, Vibration and Harshness
- Description and Operation
- 501-27 Front End Sheet Metal Repairs
- Removal and Installation
- Fender Apron Panel Reinforcement
- Click to view this Labor Time
- Front Side Member Section
- Front Side Member and Fender Apron Panel LH
- Front Crossmember
- Removal and Installation
- 501-29 Side Panel Sheet Metal Repairs
- 501-30 Rear End Sheet Metal Repairs
- Removal and Installation
- Quarter Panel
- Back Panel
- Rear Floor Panel Section
- Rear Side Member Section
- Rear Crossmember
- Removal and Installation
- 501-25A Body Repairs - General Information
- 501 Body and Paint
- 5 Body and Paint
