ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Brake Disc > < Brake Caliper
Rear Disc Brake - Brake Pads Transit/Tourneo Connect 2002.5 (06/2002-)
Removal and Installation

Special Tool(s)

Retractor, Rear Brake Caliper Piston

206-085 (12-025)

Materials
Name
Specification
Super DOT 4 brake fluid
ESD-M6C57-A 
High temperature grease
ESE-M12A4-A 

Removal

CAUTION:
CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.

  1. Remove the parking brake control boot.
  1. Release the parking brake.

  1. Loosen the parking brake cable adjustment nut to the end of the thread.
    • Discard the retaining clip.
  1. Remove the wheel and tire. For additional information, refer to Section  204-04 Wheels and Tires.

  1. Disconnect the parking brake cable from the brake caliper lever.

  1. Remove the brake caliper retaining clip.

  1. CAUTION:
    CAUTION:Suspend the brake caliper to prevent load being placed on the brake hose.
    Detach the brake caliper from the brake caliper anchor plate.
    1. Remove the bolt covers (if equipped).
    1. Remove the retaining bolts.

  1. NOTE:
    NOTE:The inner brake pad is secured to the brake caliper piston by a spring clip.
    Remove the inner brake pad.
    • Slide the brake pad out.

  1. Remove the outer brake pad.

Installation

  1. CAUTION:
    CAUTION:When the brake caliper piston is retracted into the piston housing, brake fluid will be displaced into the brake fluid reservoir.
    CAUTION:
    CAUTION:Support the brake caliper piston during brake caliper retraction.
    NOTE:
    NOTE:To retract the left-hand or the right-hand brake caliper piston, the piston must be rotated clockwise whilst applying pressure.
    Using the special tool, retract the brake caliper piston.
  1. To install, reverse the removal procedure.
  1. Depress the brake pedal, check the fluid level in the brake fluid reservoir and top up if necessary with brake fluid.
  1. Adjust the parking brake cable. For additional information, refer to Section  206-05 Parking Brake and Actuation.

Brake Disc > < Brake Caliper