ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-01 Clutch|Specifications > < Diagnosis and Testing|Clutch
Clutch - Clutch Disc and Pressure Plate Transit/Tourneo Connect 2002.5 (06/2002-)
Removal and Installation

Special Tool(s)

Aligner, Clutch Disc

308-204 (16-067)

Locking Tool, Crankshaft

303-393 (21-168)

Removal

  1. Remove the transmission. For additional information, refer to Section  308-03 Manual Transmission/Transaxle.

  1. CAUTION:
    CAUTION:If the clutch pressure plate is to be re-used, undo the bolts evenly in stages working diagonally until the diaphragm spring is no longer under pressure (about two turns).
    Detach the clutch from the flywheel.
    • Remove the bolts and lift the clutch pressure plate and disc from the guide pegs.
    • Discard the bolts.

Installation

  1. Centre the clutch disc on the pressure plate.

  1. CAUTION:
    CAUTION:Tighten the bolts evenly, working diagonally, until the pressure plate is fully in contact with the flywheel.
    NOTE:
    NOTE:Install new clutch pressure plate bolts.
    Install the clutch disc with the clutch pressure plate.
    1. Position the clutch pressure plate together with the special tool and centred clutch disc onto the guide pegs on the flywheel.
    1. Tighten the clutch pressure plate bolts, working diagonally.
  1. Remove the special tools.
  1. Install the transmission. For additional information, refer to Section  308-03 Manual Transmission/Transaxle.

308-01 Clutch|Specifications > < Diagnosis and Testing|Clutch