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Ford Workshop Service and Repair Manuals

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303-05 Accessory Drive > < Turbocharger - 110 PS

Transit.Tourneo Connect 2002.5 (06.2002-)

Fuel Charging and Controls - Turbocharger - Specifications Transit/Tourneo Connect 2002.5 (06/2002-)

Torque Specifications - vehicles with 75 PS/90 PS diesel engine

Description Nm lb-ft lb-in
Charge air cooler hose clamps 4.5 - 40
Charge air cooler intake pipe nuts 9 - 80
Exhaust gas recirculation (EGR) cooler clamp bolt 10 – 89
Turbocharger oil supply pipe and oil return tube bolts 10 - 89
EGR cooler to EGR valve bolts 20 15 –
EGR cooler bolt 23 17 –
Exhaust manifold bolts 24 18 –
Exhaust manifold nuts 24 18 -
Catalytic converter support bracket bolt 25 18 –
Turbocharger oil supply pipe bolt 40 30 -
Catalytic converter to turbocharger nuts - vehicles with M10 nuts 47 35 -
Flexible pipe flange to muffler nuts 47 35 -
Support insulator retaining bolt 48 35 –

Torque Specifications - vehicles with 110 PS diesel engine

Description Nm lb-ft lb-in
Charge air cooler hose clamps 4 - 35
Exhaust gas recirculation (EGR) cooler clamp bolt 5 - 44
Charge air cooler intake pipe nuts 9 - 80
Turbocharger oil supply pipe and oil return tube bolts - vehicles with fixed vane turbocharger 10 - 89
Turbocharger oil return tube bolts - vehicles with variable vane turbocharger 10 - 89
EGR cooler bolt 23 17 –
Knock sensor (KS) shield bolt 23 17 -
Turbocharger oil supply pipe bracket bolt 23 17 -
Exhaust manifold bolts 24 18 -
Exhaust manifold nuts 24 18 -
Turbocharger bracket bolts - vehicles with variable vane turbocharger 25 18 -
Turbocharger oil supply pipe union bolt, turbocharger side - vehicles with variable vane turbocharger 35 26 -
Turbocharger oil supply pipe union bolt, engine block side - vehicles with variable vane turbocharger 15 11 -

303-05 Accessory Drive > < Turbocharger - 110 PS