ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

418 Electrical Distribution > < Interior Lighting - Vehicles Built Up To: 08-2006
Interior Lighting - Interior Lighting—Vehicles Built From: 08/2006 Transit/Tourneo Connect 2002.5 (06/2002-)
Diagnosis and Testing

Refer to Wiring Diagrams Section 417-02, for schematic and connector information.

Worldwide Diagnostic System (WDS)

Inspection and Verification

  1. Verify the customer concern.
  1. Visually inspect for obvious signs of electrical damage.

Visual Inspection Chart

Electrical
  • Fuse(s)
  • Bulb(s)
  • Switch(es)
  • Relay(s)
  • Wiring harness
  • Central junction box (CJB)
  • Instrument cluster
  • Lamp(s)
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step
  1. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

Symptom Possible Sources Action
The interior lamps are inoperative
*
Circuit(s).
*
Battery saver relay.
*
Interior lamp.
*
CJB.
*
Instrument cluster.
*
GO to Pinpoint Test A.
The centre interior lamp is inoperative
*
Circuit(s).
*
Centre interior lamp.
*
GO to Pinpoint Test B.
The rear interior lamp is inoperative
*
Circuit(s).
*
Rear interior lamp.
*
GO to Pinpoint Test C.
The interior lamps do not turn on with one door open
*
Door ajar switch(es).
*
Instrument cluster.
*
REFER to the WDS.
*
Circuit(s).
*
Front interior lamp.
*
Interior lamp relay.
*
CJB.
*
Instrument cluster.
*
GO to Pinpoint Test D.
The battery saver does not operate correctly
*
Instrument cluster.
*
REFER to the WDS.

Pinpoint Test

PINPOINT TEST A : THE INTERIOR LAMPS ARE INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: CHECK CIRCUIT 29-LC7B (OG/BU) FOR VOLTAGE
1
Disconnect Interior Lamp C899.

2
Measure the voltage between the front interior lamp C899 pin 1, circuit 29-LC7B (OG/BU), harness side and ground.

Is the voltage greater than 10 volts?
Yes
INSTALL a new front interior lamp. TEST the system for normal operation.
No
A2: CHECK CIRCUIT 29-LC7B (OG/BU) FOR OPEN CIRCUIT
CAUTION:
CAUTION:Take care not to damage the CJB electrical connector when back-probing the pin.

1
Measure the resistance between the front interior lamp C899 pin 1, circuit 29-LC7B (OG/BU), harness side and the CJB C14 pin 9, circuit 29-LC7 (OG/BU), harness side.

Is the resistance less than 1 ohm?
Yes
No
REPAIR the circuit. TEST the system for normal operation.
A3: CJB INPUT AND TIMER FUNCTION TESTS
1
Using the WDS, carry out a CJB test.

Does the CJB pass the WDS test?
Yes
No
INSTALL a new CJB. TEST the system for normal operation.
A4: CHECK CIRCUIT 31S-LC22 FOR OPEN CIRCUIT
CAUTION:
CAUTION:Take care not to damage the CJB electrical connector when back-probing the pin.
1
Disconnect Instrument Cluster C809.

2
Measure the resistance between the CJB C11 pin 9, circuit 31S-LC22 (BK/OG), harness side and the instrument cluster C809 pin 9, circuit 31S-LC22 (BK/OG), harness side.

Is the resistance less than 1 ohm?
Yes
INSTALL a new instrument cluster.
REFER to: Instrument Cluster (413-01 Instrument Cluster, Removal and Installation).
TEST the system for normal operation. If the concern persists, INSTALL a new CJB. TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation.

PINPOINT TEST B : THE CENTRE INTERIOR LAMP IS INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
B1: CHECK CIRCUIT 29-LB25A (OG/BU) FOR VOLTAGE
1
Disconnect Centre Interior Lamp C820.

2
Measure the voltage between the centre interior lamp C820 pin 2, circuit 29-LB25A (OG/BU), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR the circuit. TEST the system for normal operation.
B2: CHECK CIRCUIT 31S-LB25A (BK/BU) FOR OPEN CIRCUIT
1
Disconnect Centre Interior Lamp C819.
2
Disconnect Front Interior Lamp C892.

3
Measure the resistance between the centre interior lamp C819 pin 1, circuit 31S-LB25A (BK/BU), harness side and the front interior lamp C892 pin 1, circuit 31S-LB25A (BK/BU), harness side.

Is the resistance less than 1 ohm?
Yes
INSTALL a new centre interior lamp. TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation.

PINPOINT TEST C : THE INTERIOR REAR LAMP IS INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
C1: CHECK CIRCUIT 29-LB25B (OG/BU) FOR VOLTAGE
1
Disconnect Rear Interior Lamp C822.

2
Measure the voltage between the rear interior lamp C822 pin 2, circuit 29-LB25B (OG/BU), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR the circuit. TEST the system for normal operation.
C2: CHECK CIRCUIT 31S-LB25B (BK/BU) FOR OPEN CIRCUIT
1
Disconnect Rear Interior Lamp C821.
2
Disconnect Front Interior Lamp C892.

3
Measure the resistance between the rear interior lamp C821 pin 1, circuit 31S-LB25B (BK/BU), harness side and the front interior lamp C892 pin 1, circuit 31S-LB25B (BK/BU), harness side.

Is the resistance less than 1 ohm?
Yes
INSTALL a new rear interior lamp. TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation.

PINPOINT TEST D : THE INTERIOR LAMPS DO NOT TURN ON WITH ONE DOOR OPEN

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
D1: CHECK CIRCUIT 31S-LC7 FOR GROUND
1
Disconnect Front Interior Lamp C890.
2
Open the driver side door.

3
Measure the resistance between the front interior lamp C890 pin 1, circuit 31S-LC7 (BK/BU), harness side and ground.

Is the resistance less than 1 ohm?
Yes
INSTALL a new front interior lamp. TEST the system for normal operation.
No
D2: CHECK CIRCUIT 31S-LC7 FOR OPEN CIRCUIT
CAUTION:
CAUTION:Take care not to damage the CJB electrical connector when back-probing the pin.

1
Measure the resistance between the front interior lamp C890 pin 1, circuit 31S-LC7 (BK/BU), harness side and the CJB C14 pin 5, circuit 31S-LC7 (BK/BU) harness side.

Is the resistance less than 1 ohm?
Yes
No
REPAIR the circuit. TEST the system for normal operation.
D3: CHECK CIRCUIT 31-DA1 FOR OPEN CIRCUIT
CAUTION:
CAUTION:Take care not to damage the CJB electrical connector when back-probing the pin.

1
Measure the resistance between the CJB C14 pin 1, circuit 31-DA1 (BK) harness side and ground.

Is the resistance less than 1 ohm?
Yes
No
REPAIR the circuit. TEST the system for normal operation.
D4: CJB INPUT AND TIMER FUNCTION TESTS
1
Using the WDS, carry out a CJB test.

Does the CJB pass the WDS test?
Yes
No
INSTALL a new CJB. TEST the system for normal operation.
D5: CHECK CIRCUIT 31S-LC18 (BK/BU) FOR OPEN CIRCUIT
CAUTION:
CAUTION:Take care not to damage the CJB electrical connector when back-probing the pin.
1
Disconnect Instrument Cluster C809.

2
Measure the resistance between the instrument cluster C809 pin 12, circuit 31S-LC18 (BK/BU), harness side and the CJB C11 pin 11, circuit 31S-LC18 (BK/BU), harness side.

Is the resistance less than 1 ohm?
Yes
INSTALL a new CJB. TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation.

418 Electrical Distribution > < Interior Lighting - Vehicles Built Up To: 08-2006