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Suction Accumulator > < Air Conditioning (A-C) Compressor

Transit.Tourneo Connect 2002.5 (06.2002-)

Air Conditioning - Clutch and Clutch Field Coil Transit/Tourneo Connect 2002.5 (06/2002-)
Removal and Installation

General Equipment
Two leg puller
Materials
Name
Specification
M6 x 30 mm bolt
 
Washer
 

Removal

All vehicles
  1. Remove the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

  1. Disconnect the air conditioning (A/C) compressor clutch electrical connector.
CAUTION:
CAUTION:Support the A/C compressor before removing the retaining bolts and secure it to prevent load being placed on the refrigerant lines.
  1. Detach the A/C compressor from the mounting bracket.
Vehicles with 1.6L engine
CAUTION:
CAUTION:Support the A/C compressor before removing the retaining bolts and secure it to prevent load being placed on the refrigerant lines.
  1. Detach the A/C compressor from the mounting bracket.
All vehicles
  1. Remove the A/C compressor drive plate.

  1. Remove the A/C compressor pulley.
    • Remove the spacer shims.

  1. NOTE:
    NOTE:Mark the position of the A/C compressor clutch electrical connector in relation to the compressor housing.
    Using a suitable two leg puller, remove the clutch field coil.

Installation

All vehicles
NOTE:
NOTE:Do not skew the clutch field coil when installing it to the A/C compressor seat.
  1. Using a suitable M6 x 30 mm bolt, a suitable washer and the A/C compressor drive plate, install the clutch field coil.
  1. Remove the M6 x 30 mm bolt, washer and A/C compressor drive plate.
    • Install the spacer shims.

  1. NOTE:
    NOTE:Install a new A/C compressor pulley snap ring.
    Install the A/C compressor pulley.
    • Install the snap ring.

  1. Install the A/C compressor drive plate.
  1. Check the A/C clutch air gap. For additional information, refer to Section  412-00 Climate Control System - General Information.
Vehicles with 1.6L engine
  1. Attach the A/C compressor to the A/C compressor bracket.
All vehicles
  1. Attach the A/C compressor to the A/C compressor bracket.

  1. Connect the A/C compressor clutch electrical connector.
  1. Install the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

Suction Accumulator > < Air Conditioning (A-C) Compressor